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Home >> Ford >> 2002 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> HVAC Systems - Compressor Servicing >> Ford FS-10 10-Cylinder >> Clutch & Clutch Field Coil >> Installation

Clutch & Clutch Field Coil: Installation

  1. Clean the A/C clutch field coil and pulley mounting surfaces.
  2. CAUTION: DO NOT use air tools. The A/C clutch field coil can be easily damaged.
  3. Install the A/C clutch field coil:
    • Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
    • Place the special tool on the A/C clutch field coil. See Fig 6.
    • Use the special tool to install the A/C clutch field coil until bottomed completely against the A/C compressor.
  4. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head, it must be correctly aligned during installation.
  5. Install the A/C clutch pulley.
  6. Install the pulley snap ring with the bevel side out.
  7. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.
  8. Install the A/C clutch.
  9. Install the bolt:
    • Hold the A/C clutch hub with the special tool. See Fig 7.
    • Tighten the bolt to 115 INCH Lbs. (13 N.m)
  10. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers. See Fig 8.
  11. Install the A/C compressor. See appropriate procedure.
Fig 1: Identifying Clutch Holding Tool
G00228388Courtesy of FORD MOTOR CO.
Fig 2: Removing Clutch Plate
G00228389Courtesy of FORD MOTOR CO.
Fig 3: Removing Pulley Snap Ring
G00228390Courtesy of FORD MOTOR CO.
Fig 4: Removing Clutch Pulley
G00228391Courtesy of FORD MOTOR CO.
Fig 5: Removing Clutch Coil
G00228392Courtesy of FORD MOTOR CO.
Fig 6: Installing Clutch Coil
G00228393Courtesy of FORD MOTOR CO.
Fig 7: Installing Clutch To Compressor
G00228395Courtesy of FORD MOTOR CO.
Fig 8: Measuring Clutch Air Gap
G00228396Courtesy of FORD MOTOR CO.
Fig 9: Exploded View Of Compressor Clutch Assembly (Ford FS-10)
G95D60023Courtesy of FORD MOTOR CO.