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Clutch Assembly: Installation

  1. Clean the A/C compressor, A/C clutch field coil and the A/C clutch pulley mounting surfaces.
    2. CAUTION: There is an indexing locator on the A/C clutch field coil mounting surface. Make sure it is correctly aligned during installation to the A/C compressor.
  2. Align and install the A/C clutch field coil to the A/C compressor. See Fig 5.
  3. Install the A/C clutch field coil snap-ring. See Fig 4.
    4. NOTE: The A/C clutch pulley fits tightly to the A/C compressor. It must be aligned correctly for installation.
  4. Install the A/C clutch pulley.
    5. NOTE: The snap-ring must be installed with the bevel side up.
  5. Install the A/C clutch pulley snap-ring with the bevel side up.
  6. Install one nominal thickness A/C clutch plate spacer onto the A/C compressor shaft.
  7. Install the A/C clutch plate.
  8. Install the clutch plate retaining nut. Using the special tool, hold the A/C clutch plate and tighten the nut to 13 Ft. Lbs. (18 N.m).
  9. Measure and adjust (if necessary) the A/C clutch air gap by removing or adding A/C clutch plate spacers. See Fig 6.
  10. Install the A/C compressor. See REMOVAL AND INSTALLATION .
Fig 1: Removing & Installing Compressor Shaft Nut
G00228408Courtesy of FORD MOTOR CO.
Fig 2: Removing & Installing Clutch Plate
G00228409Courtesy of FORD MOTOR CO.
Fig 3: Using Puller To Remove Coil
G00228410Courtesy of FORD MOTOR CO.
Fig 4: Removing & Installing Coil Snap Ring
G00228411Courtesy of FORD MOTOR CO.
Fig 5: Removing & Installing Coil Assembly
G00228412Courtesy of FORD MOTOR CO.
Fig 6: Measuring Compressor Clutch Air Gap
G00228413Courtesy of FORD MOTOR CO.
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