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Clutch & Clutch Field Coil: Installation

  1. Clean the A/C clutch field coil and pulley mounting surfaces.
  2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
  3. Install the A/C clutch field coil by placing the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned. Place the special tool on the A/C clutch field coil. Place the special tool on the special tool. Use the special tool to install the A/C clutch field coil until bottomed completely against the A/C compressor. See Figure.
  4. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head; it must be correctly aligned during installation.
  5. Install the A/C clutch pulley.
  6. Install the pulley snap ring with the bevel side out.
  7. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.
  8. Install the A/C clutch.
  9. Install the bolt.
  10. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers. See Fig 1.
  11. Install the A/C compressor. See COMPRESSOR .
Fig 1: Adjusting Clutch Air Gap
G01942502Courtesy of FORD MOTOR CO.