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Identifying The Correct Replacement Head Gasket For Certain Remanufactured Engines - Service Tip (06-18-16)

Publication date: 2006-09-18
Reference number: 06-18-16

IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES - SERVICE TIP

IDENTIFYING THE CORRECT REPLACEMENT HEAD GASKET FOR CERTAIN REMANUFACTURED ENGINES - SERVICE TIP

TECHNICAL SERVICE BULLETIN

Reference Number(s): 06-18-16, Date of Issue:  September 18, 2006
FORD: 1999-2006 Mustang; 2000-2005 Thunderbird; 2001-2005 Taurus; 2001-2006 Crown Victoria; 2005 Five Hundred, Freestyle; 1997-2005 Expedition; 1997-2006 E-Series, Explorer, F-150, F-Super Duty; 1999-2003 Windstar; 1999-2004 F-53 Motorhome Chassis; 2000-2005 Excursion; 2001-2003 Explorer Sport; 2001-2005 Escape, Explorer Sport Trac, Ranger; 2004-2005 Freestar; 2006 F-53 Motorhome Chassis
LINCOLN: 2000-2006 Lincoln LS; 2001-2002 Continental; 2001-2006 Town Car; 1998-2004 Navigator; 2003-2004 Aviator; 2006 Mark LT
MERCURY: 2001 Cougar; 2001-2005 Sable; 2001-2006 Grand Marquis; 2003-2004 Marauder; 2005 Montego; 1997-2006 Mountaineer; 2004-2005 Monterey; 2005 Mariner

ISSUE

On various vehicles when servicing the head gasket on certain Ford remanufactured engines, it is critical to determine the type of remanufactured engine that is being serviced, in order to identify the correct replacement gasket.

ACTION

Follow the Service Procedure to help identify if the vehicle is equipped with a STD (for originally equipment level thickness head gasket) or OVR (for oversized service level thicker head gasket) remanufactured engine when replacing a head gasket.

SERVICE PROCEDURE

Use this TSB to help identify if the vehicle is equipped with a STD or OVR remanufactured engine when replacing a head gasket. This will ensure that you obtain the proper head gasket (thicker for OVR-oversized) for the engine you are repairing, as the engine may have milled engine block deck, milled cylinder head deck, or an over sized bore in the cylinders. This information will be needed when ordering parts. The parts catalogs already reflect the correct service numbers, as long as this additional information is available.

For certain remanufactured engines, the long block assembly will be uniquely identified with a build date, reman code, service part number, and serial number. This metal tag will be marked with STD, or with OVR (Fig 1 -Fig 6 ).

WARRANTY INFORMATION

WARRANTY STATUS:  Information Only.

Fig 1: Serial Number Tag Location - 2.5L/3.0L 4 Valve
G00435371
Fig 2: Serial Number Tag Location - 3.8L/3.9L/4.2L 2 Valve
G00435372
Fig 3: Serial Number Tag Location - 3.9L 4 Valve
G00435373
Fig 4: Serial Number Tag Location - 4.0L SOHC
G00435374
Fig 5: Serial Number Tag Location - 4.6L 4 Valve
G00435375
Fig 6: Serial Number Tag Location - 4.6L/5.4L/6.8L 2 And 3 Valve
G00435376