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Home >> Ford >> 2002 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Removal & Installation >> Brake Caliper >> Installation

Brake Caliper: Installation

    CAUTION: Make sure guide pin boots are properly seated or damage to guide pins can occur.
    NOTE: Tighten the lower caliper bolt first.
  1. Install the disc brake caliper. Install the disc brake caliper bolts. See Figure .
  2. Install the front brake hose bolt using new copper washers. See Fig 1 .
  3. Bleed the caliper. See BLEEDING BRAKE SYSTEM  .
  4. NOTE: After the vehicle is on the ground, if equipped with air suspension, reactivate the system by turning on the air suspension switch.
  5. Install the wheel and tire assembly.
  6. Fill the brake master cylinder reservoir with clean DOT 3 brake fluid. Install brake master cylinder filler cap.
  7. Inspect the brake system operation.
Fig 1: Removing Front Brake Hose
G00277469Courtesy of FORD MOTOR CO.


  1. Make sure the stainless steel shoe slippers are correctly positioned. Install new if worn or damaged.
  2. Position the anti-rattle clip behind the rear disc brake caliper anchor plate. See Fig 1 .
  3. CAUTION: To prevent interference with rear disc brake caliper operation, install only the correct caliper bolt.
    NOTE: When installed, the locator notch on the brake pads will be located at the upper end of the rear disc brake caliper.
  4. Install the rear disc brake caliper.
  5. Install the rear wheel brake hose. Connect the brake hose and install the caliper flow bolt. Use new copper washers.
  6. Bleed the disc brake caliper. See BLEEDING BRAKE SYSTEM  .
  7. NOTE: After the vehicle is on the ground if equipped with air suspension, reactivate the system by turning on the air suspension switch.
  8. Install the wheel and tire assembly.
  9. Verify correct brake operation.
Fig 1: Locating Rear Brake Anti-Rattle Clip
G00277474Courtesy of FORD MOTOR CO.