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Home >> Ford >> 2002 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Disc Brakes >> Removal & Installation >> Brake Pads >> Installation

Brake Pads: Installation

CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated pads.
  1. Install the new disc brake caliper anchor plate stainless steel slippers. If required, make sure the slippers are clean and in good condition. See Fig 3 . Install the pads.
  2. NOTE: Use a wood block or used pad to protect pistons and boots.
  3. Compress the caliper pistons.
  4. Install the disc brake pad anti-rattle clip. See Fig 2 .
  5. CAUTION: Use care not to damage the bleeder screw or brake disc shield.
    NOTE: Tighten the lower caliper bolt first.
  6. Install the disc brake caliper. Install the disc brake caliper bolts. See Fig 1 .
  7. Install the wheel and tire assembly.
  8. Lower the vehicle.
  9. Fill the brake master cylinder reservoir with clean DOT 3 brake fluid. Install brake master cylinder filler cap.
  10. NOTE: If equipped with air suspension, reactivate the system by turning on the air suspension switch.
  11. Inspect brake operation.
Fig 1: Removing Front Brake Caliper Bolts
G00277470Courtesy of FORD MOTOR CO.
Fig 2: Locating Front Brake Anti-Rattle Clip
G00277471Courtesy of FORD MOTOR CO.
Fig 3: Removing Front Brake Caliper Anchor Plate Slippers
G00277472Courtesy of FORD MOTOR CO.


CAUTION: Install the brake pads in full axle sets. Do not install new brake pads on only one side of vehicle.
  1. Install the new slipper and brake pads.
  2. Position the caliper on the anchor plate and install the bolts. See Fig 1 .
  3. Install the wheel and tire assembly.
  4. Lower the vehicle.
  5. WARNING: Use of any other than approved DOT 3 or DOT 4 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
  6. Check the fluid level at the master cylinder. Add fluid if necessary.
  7. WARNING: Pump the brake pedal several times to make sure the caliper piston is extended to its operating position. Failure to follow these instructions may result in personal injury.
  8. Verify correct brake operation.
  9. Recheck the master cylinder fluid level.
Fig 1: Removing Rear Brake Caliper Bolts
G00277473Courtesy of FORD MOTOR CO.