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Home >> Ford >> 2002 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear >> Removal & Installation >> Axle Housing >> Installation

Axle Housing: Installation

    WARNING: Use additional support straps to secure the rear axle to the High-Lift Transmission Jack.
    Fig 1: Identifying Transmission Jack
    G01940986Courtesy of FORD MOTOR CO.
  1. Raise the rear axle into position, using a High-Lift Transmission Jack.
    • Seat the air springs.
  2. Install the bolts and nuts.
    Fig 2: Tightening Nuts & Bolts
    G01940987Courtesy of FORD MOTOR CO.
  3. Install the bolts and nuts.
    Fig 3: Tightening Lower Control Arm Nut & Bolt
    G01940988Courtesy of FORD MOTOR CO.
  4. Install the shock absorbers.
    • Position the shock absorbers into the retainer brackets, and tighten the retainer nuts and bolts.
    Fig 4: Tightening Shock Absorber Nut
    G01940989Courtesy of FORD MOTOR CO.
  5. Remove the High-Lift Transmission Jack.
  6. Install the Watts linkage on the rear axle housing.
    • Install the retainer nut on the bellcrank stud and tighten.
    Fig 5: Tightening Bellcrank Nut
    G01940990Courtesy of FORD MOTOR CO.
  7. If equipped with rear air springs, install the height sensor.
    Fig 6: Identifying Height Sensor
    G01940991Courtesy of FORD MOTOR CO.
  8. Install the rear stabilizer bar retainer bolts and tighten.
    Fig 7: Tightening Rear Stabilizer Bar Retainer Bolts
    G01940992Courtesy of FORD MOTOR CO.
  9. Install the rear stabilizer bar link and bushing retainer nuts and tighten.
    Fig 8: Tightening Rear Stabilizer Bar Link & Retainer Nuts
    G01940993Courtesy of FORD MOTOR CO.
  10. Install the anti-lock brake sensors. For additional information, refer to SENSOR -- ANTI-LOCK BRAKE, REAR .
    Fig 9: Tightening Anti-Lock Brake Sensor Bolt
    G01940994Courtesy of FORD MOTOR CO.
  11. Install the parking brake rear cable and conduit into the parking brake cable equalizer. For additional information, refer to PARKING BRAKE CABLE & CONDUIT .
  12. Install the rear brake discs.
  13. Install the rear disc brake calipers on the brake discs/brake adapters. For additional information, refer to BRAKE CALIPER .
  14. Position the rear driveshaft and align the marks on the pinion flange.
    Fig 10: Aligning Alignment Marks
    G01940995Courtesy of FORD MOTOR CO.
  15. CAUTION: The driveshaft centering socket yoke fits tightly on the rear axle pinion flange pilot. To ensure that the yoke seats squarely on the flange, tighten the bolts evenly in a cross pattern as shown.
    Fig 11: Identifying Drive Shaft Bolt Tightening Sequence
    G01940996Courtesy of FORD MOTOR CO.
  16. Install the four driveshaft retainer bolts.
  17. Install the axle shafts. For additional information, refer to AXLE SHAFT .
  18. Lower the vehicle.
  19. If equipped with rear air springs, turn on the air suspension switch.