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Home >> Ford >> 2002 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis (Single Page) >> Electrical >> Gauges >> Instrument Cluster System - Conventional >> Disassembly & Assembly >> Instrument Cluster >> Disassembly

Instrument Cluster: Disassembly

  1. Remove the instrument cluster. Refer to INSTRUMENT CLUSTER .
  2. Remove the instrument cluster lens.
    • Remove the six screws.
      Fig 1: Identifying Instrument Cluster Lens Screws
      G02213040Courtesy of FORD MOTOR CO.
  3. Remove the instrument cluster mask.
    • Remove the four screws.
      Fig 2: Identifying Instrument Cluster Mask Screws
      G02213041Courtesy of FORD MOTOR CO.
  4. CAUTION: Handle gauges and components with care to avoid possible damage.
    NOTE: Make no attempt to adjust the needle.
    Fig 3: Identifying Fuel/Volt Gauge
    G02213042Courtesy of FORD MOTOR CO.
  5. Remove the fuel/volt gauge.
  6. Remove the engine coolant temperature gauge (10883).
    Fig 4: Identifying Engine Coolant Temperature Gauge
    G02213043Courtesy of FORD MOTOR CO.
  7. Remove the transmission range indicator (7A110).
    • Push inward on the locking tabs.
      Fig 5: Identifying Transmission Range Indicator Locking Tabs
      G02213044Courtesy of FORD MOTOR CO.
  8. Remove the speedometer (17255).
    Fig 6: Identifying Speedometer
    G02213045Courtesy of FORD MOTOR CO.
  9. Remove all the miniature bulbs.
  10. Remove the fuel indicator module.
    1. Release the locking tab.
    2. Remove the fuel indicator module.
      Fig 7: Identifying Locking Tab & Fuel Indicator Module
      G02213046Courtesy of FORD MOTOR CO.
  11. CAUTION: When removing the gauge contact clips, be careful not to damage the instrument cluster printed circuit (10K843).
    Fig 8: Identifying Gauge Contact Clips
    G02213047Courtesy of FORD MOTOR CO.
  12. Remove all the gauge contact clips from the rear of the instrument cluster by compressing the clip ends together and pushing the clips through the back of the instrument cluster back plate (18848). Discard the old clips.
  13. Carefully remove the instrument cluster printed circuit.