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Home >> Ford >> 2002 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> Engine - 4.6L >> In-Vehicle Repair >> Cylinder Head RH >> Installation

Cylinder Head RH: Installation

  1. Make sure the sealing surface and bolt holes are clean and dry.
    Fig 1: Identifying Cylinder Head Bolt Holes
    G01941330Courtesy of FORD MOTOR CO.
  2. Install a new gasket.
    Fig 2: Identifying Cylinder Head Gasket
    G01941331Courtesy of FORD MOTOR CO.
  3. Install the RH cylinder head.
    Fig 3: Identifying Cylinder Head
    G01941332Courtesy of FORD MOTOR CO.
  4. Install the bolts and tighten in sequence in six steps:
    • Step 1: Tighten to 37-43 N.m (28-31 lb-ft).
    • Step 2: Tighten an additional 85-95 degrees.
    • Step 3: Loosen the bolts a minimum of one full turn (360 degrees).
    • Step 4: Tighten to 37-43 N.m (28-31 lb-ft).
    • Step 5: Tighten an additional 85-95 degrees.
    • Step 6: Tighten an additional 85-95 degrees.
    Fig 4: Identifying Cylinder Head Bolt Tightening Sequence
    G01941333Courtesy of FORD MOTOR CO.
  5. Raise the vehicle.
  6. Install the exhaust to the exhaust manifolds nuts.
    Fig 5: Tightening Exhaust Manifold Flange Nuts
    G01941334Courtesy of FORD MOTOR CO.
  7. Lower the vehicle.
  8. Install the bolt.
    Fig 6: Tightening Bolt
    G01941335Courtesy of FORD MOTOR CO.
  9. Install the LH and RH timing chain guides.
    10. Fig 7: Installing LH & RH Timing Chain Guides
    G01941336Courtesy of FORD MOTOR CO.
  10. Install the RH timing chain guide and tighten the bolts.
    Fig 8: Tightening Timing Chain Guide Bolts
    G01941337Courtesy of FORD MOTOR CO.
  11. Install the timing chain/belts. For additional information, refer to TIMING DRIVE COMPONENTS .
  12. Install the water bypass tube.
    Fig 9: Identifying Water Bypass Tube
    G01941338Courtesy of FORD MOTOR CO.
  13. Install the stud.
    Fig 10: Installing Stud
    G01941339Courtesy of FORD MOTOR CO.
  14. Connect the differential pressure feedback EGR connector.
    Fig 11: Identifying Differential Pressure Feedback EGR Connector
    G01941340Courtesy of FORD MOTOR CO.
  15. Install the ground strap and tighten the nut.
    Fig 12: Tightening Cylinder Head Ground Strap
    G01941341Courtesy of FORD MOTOR CO.
  16. Install the heater water hose (18472) and position the clamp.
    Fig 13: Identifying Heater Hose
    G01941342Courtesy of FORD MOTOR CO.
  17. Install the A/C evaporator housing. For additional information, refer to EVAPORATOR CORE HOUSING .
  18. Install the spark plugs.
  19. Install the engine front cover. For additional information, refer to ENGINE FRONT COVER .
  20. Install the valve covers. For additional information, refer to VALVE COVER RH  and VALVE COVER LH  .
  21. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD - NATURAL GAS ENGINES  or INTAKE MANIFOLD - GASOLINE ENGINES  .
  22. Connect the battery ground cable.
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