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Home >> Ford >> 2002 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> Engine - 4.6L >> In-Vehicle Repair >> Cylinder Head LH >> Installation

Cylinder Head LH: Installation

    CAUTION: Cylinder head sealing surfaces and bolt holes must be clean, dry and free of foreign material or engine damage may occur.
    NOTE: Clean all sealing surfaces with metal surface cleaner.
    Fig 1: Identifying Cylinder Head Bolt Holes
    G01941351Courtesy of FORD MOTOR CO.
  1. Clean the sealing surface and the bolt holes.
  2. Install a new gasket.
    Fig 2: Identifying Cylinder Head Gasket
    G01941352Courtesy of FORD MOTOR CO.
  3. NOTE: It will be necessary to support the number eight bolt. Support the bolt in the cylinder head so it does not contact the block during installation with a rubber band or a piece of tape.
    Fig 3: Identifying LH Cylinder Head
    G01941353Courtesy of FORD MOTOR CO.
  4. Install the LH cylinder head.
  5. Install ten bolts and tighten in sequence in six stages:
    • Stage 1: Tighten to 37-43 N.m (28-31 lb-ft).
    • Stage 2: Tighten an additional 85-95 degrees.
    • Stage 3: Loosen the bolts a minimum of one full turn, 360 degrees.
    • Stage 4: Tighten to 37-43 N.m (28-31 lb-ft).
    • Stage 5: Tighten an additional 85-95 degrees.
    • Stage 6: Tighten an additional 85-95 degrees.
    Fig 4: Identifying Cylinder Head Bolt Tightening Sequence
    G01941354Courtesy of FORD MOTOR CO.
  6. Install the LH and RH timing chain guides.
    Fig 5: Installing LH & RH Timing Chain Guides
    G01941355Courtesy of FORD MOTOR CO.
  7. Install the oil level indicator tube.
    Fig 6: Tightening Oil Level Indicator Tube Bolt
    G01941356Courtesy of FORD MOTOR CO.
  8. Position the engine control sensor wiring and connect the radio ignition interference capacitor.
    Fig 7: Identifying Radio Ignition Interference Capacitor
    G01941357Courtesy of FORD MOTOR CO.
  9. Install the LH exhaust manifold. For additional information, refer to EXHAUST MANIFOLD - LH .
  10. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD - NATURAL GAS ENGINES  or INTAKE MANIFOLD - GASOLINE ENGINES  .
  11. Install the timing chains. For additional information, refer to TIMING DRIVE COMPONENTS .