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Home >> Ford >> 2002 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transmission >> In-Vehicle Repair >> Fluid Pan, Gasket & Filter >> Installation

Fluid Pan, Gasket & Filter: Installation

    NOTE: A new torque converter drain plug must be used.
    Fig 1: Tightening Torque Converter Drain Plug
    G01940248Courtesy of FORD MOTOR CO.
  1. Install the torque converter drain plug.
  2. Install torque converter housing plug.
    Fig 2: Identifying Torque Converter Housing Plug
    G01940249Courtesy of FORD MOTOR CO.
  3. CAUTION: If installing a new filter, and the seal remains in the main control bore, carefully use a small screwdriver to remove the seal. Use care not to damage the main control bore.
    NOTE: If transmission is being serviced for a contamination-related failure, use a new filter and seal. The filter may be reused if no excessive contamination is present.
    Fig 3: Installing Transmission Fluid Filter
    G01940250Courtesy of FORD MOTOR CO.
  4. Install a new fluid filter and seal as required.
  5. Position the pan magnet into the transmission fluid pan.
    Fig 4: Identifying Transmission Oil Pan Gasket
    G01940251Courtesy of FORD MOTOR CO.
  6. NOTE: The transmission fluid pan gasket is reusable, clean and inspect for damage; if not damaged, the gasket should be reused.
    Fig 5: Installing Transmission Fluid Pan
    G01940252Courtesy of FORD MOTOR CO.
  7. Install the transmission fluid pan and gasket.
    1. Position transmission fluid pan gasket.
    2. Position the transmission fluid pan.
  8. Install bolts.
    Fig 6: Tightening Transmission Fluid Pan Bolts
    G01940253Courtesy of FORD MOTOR CO.
  9. Lower the vehicle.
  10. Connect the battery ground cable.
  11. NOTE: When filling a dry transmission and converter start with a minimum of 4.7 liters (5 quarts).
  12. Fill transmission to correct fluid level, using clean automatic transmission fluid.