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Home >> Mercury >> 2005 >> Mountaineer 2WD V8-4.6L SOHC VIN W >> Repair and Diagnosis >> Engine, Cooling and Exhaust >> Exhaust System >> Exhaust Manifold >> Service and Repair >> Exhaust Manifold >> RH

RH

Exhaust Manifold RH





Removal
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Remove the RH fender splash shield.
3. Loosen the exhaust manifold to Exhaust Gas Recirculation (EGR) system module tube fitting and disconnect the tube from the exhaust manifold.
4. Remove the 4 RH and LH Y pipe to exhaust manifold flange nuts.





5. Loosen the RH transmission mount bolt. Detach the Y pipe from the manifolds.
6. Remove the 3 bolts and the heat shield.
7. Remove the 8 nuts, the exhaust manifold and the gaskets.
^ Discard the gaskets.

Installation
1. Position new gaskets and the exhaust manifold and install the nuts finger tight.





2. Tighten the exhaust manifold nuts in the sequence shown to 20 Nm (15 ft. lbs.).
3. Position the heat shield and install the bolts.
^ Tighten to 10 Nm (89 inch lbs.).

4. Attach the Y pipe to the manifolds and install the 4 nuts
^ Tighten to 40 Nm (30 ft. lbs.).





5. Tighten the RH transmission mount bolt to 90 Nm (66 ft. lbs.).
6. Connect the exhaust manifold to EGR system module tube.
^ Tighten to 40 Nm (30 ft. lbs.).

7. Install the RH fender splash shield.