Brake Pedal Assy: Service and Repair

Removal and Installation

BR-7 COMPONENTS (Part 1):

BR-7 COMPONENTS (Part 2):

NOTE: Clevis pin can be installed from both left and right.

REMOVAL
1. Remove instrument driver lower panel.
2. Remove steering column assembly.
3. Disconnect stop lamp switch and brake switch connector.
4. Remove stop lamp switch and brake switch from brake pedal assembly.
5. Disconnect brake pedal stroke sensor connector.(With pre-crash seat belt)

CAUTION: Brake pedal stroke sensor is not detachable. Do not detach it.

6. Remove snap pin and clevis pin from clevis of brake booster.
7. Remove brake pedal assembly mounting nuts. Pull brake booster toward engine room to the extent that does not deform brake tube.
8. Remove brake booster clevis from input rod.
9. Remove mounting bolt and then remove brake pedal assembly from vehicle.

INSPECTION AFTER REMOVAL





^ Check the items below. If any is found, replace brake pedal assembly.
- Check brake pedal upper rivet for deformation.
- Make sure that joint length "L" of sub-bracket and sliding plate is 4 mm (0.16 in) or more.
- Check brake pedal for bend, damage, and cracks on the welded parts.





^ Check clevis pin and plastic stopper for damage and deformation. If any is found, replace clevis pin.

INSTALLATION
Installation is the reverse order of removal. Tightening torques for brake pedal assembly mounting nuts and bolt are referred to "COMPONENTS".
^ Adjust brake pedal height after installing brake pedal assembly to vehicle. Refer to, "Inspection and Adjustment". Testing and Inspection