Starter Overhaul: Reassembly

NOTE:  Refer to the Exploded View if needed during this procedure.

• 1. Switch Plunger, Switch Shaft, and Gear Plunger - Install

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  NOTE:  Always use a new switch shaft.

• 2. Internal Gear - Install

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• 3. Brush Holder Assembly - Install

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  1. Install the brush holder assembly (A)

  2. Install the moving contact (B), the contact spring (C), and the push nut (D).

  NOTE:  Always use a new contact spring and push nut

  3. Install the Terminal (E).

• 4. Armature - Install

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  1. Install the brush into the brush holder, and set the armature (A) in the brush holder (B).

  NOTE:  To seat the new brushes, slip a strip of #500 or #600 sandpaper, with the grit side up, between the commutator and each brush, and smoothly turn the armature. The contact surface of the brushes will be sanded to the same contour as the commutator

  2. While squeezing a spring (C), insert it in the hole on the brush holder, and push it until it bottoms. Repeat this for the other three springs (D, E, and F).

• 5. Armature Housing - Install

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• 6. End Cover - Install

  Courtesy of HONDA, U.S.A., INC.