Test Procedure
- 1. HDS - Connect
- 2. Rear Differential Clutch - Test
1. Block the front wheels (A), raise the left rear wheel, and support it with a safety stand (B) as shown
2. Release the parking brake.
3. Hold the left rear tire, and turn it counterclockwise continuously for more than one rotation. - If the wheel rotates, go to step 4.
- If the wheel does not rotate, replace the rear differential fluid - Refer to: Rear Differential Fluid Inspection and Replacement (4WD) Rear Differential Fluid Inspection and Replacement (AWD) , and retest. If the result is the same, replace the rear differential assembly - Refer to: Rear Differential Removal and Installation (4WD)Rear Differential Removal and Installation (AWD) .
4. Select the FUNCTIONAL TEST in the REAL TIME AWD SYSTEM with the HDS 5. Select the SOLENOID TEST in the FUNCTIONAL TEST with the HDS
6. Do LEVEL 7 of the SOLENOID TEST with the HDS
7. Hold the left rear tire, and turn it counterclockwise continuously for more than one rotation.
- If the wheel rotates, go to step 8.
- If the wheel does not rotate, the system is OK at this time and the test is complete.
8. Check the condition of the rear differential fluid - Refer to: Rear Differential Fluid Inspection and Replacement (4WD) Rear Differential Fluid Inspection and Replacement (AWD) .
- If the fluid is dirty or burnt, replace the rear differential fluid - Refer to: Rear Differential Fluid Inspection and Replacement (4WD) Rear Differential Fluid Inspection and Replacement (AWD) .
- If the fluid is normal, go to step 9.
9. Make sure the rear differential fluid is at the proper level - Refer to: Rear Differential Fluid Inspection and Replacement (4WD) Rear Differential Fluid Inspection and Replacement (AWD) .
- If the level is below the proper level, check for rear differential fluid leaks at the differential assembly and retest.
- If the level is normal, go to step 10.
10.Visually check the rear differential for damage.
- If any damage is found on the rear differential, replace the defective part as needed.
- If the rear differential is normal, go to step 11.
11.Do the rear differential pressure test with the HDS - Refer to: Rear Differential Dual Pump System Function Test (4WD) Rear Differential Pressure Test (AWD) . If the Normal is displayed, go to step 12.
12.Do the rear differential fluid pressure sensor test . If the rear differential fluid pressure sensor is OK, replace the rear differential fluid - Refer to: Rear Differential Fluid Inspection and Replacement (4WD) Rear Differential Fluid Inspection and Replacement (AWD) , and retest. If the result is the same, replace the rear differential assembly - Refer to: Rear Differential Removal and Installation (4WD)Rear Differential Removal and Installation (AWD) .


