Cylinder Head Cover Removal & Installation: Installation

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1. Check the spark plug seals for damage. If any seals are damaged, replace it

2. Thoroughly clean the head cover gasket (A) and the groove of the cylinder head cover (B).

NOTE:  Check and, if necessary, replace the head cover gasket

3. Install the head cover gasket in the groove of the cylinder head cover. Make sure the head cover gasket is seated securely.

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4. Apply liquid gasket , on the chain case and the high pressure fuel pump base mating areas. 5. Set the spark plug seals (A) on the spark plug tubes. Place the cylinder head cover (B) on the cylinder head, then slide the cover slightly back and forth to seat the head cover gasket. 6. Inspect the spark plug seals for damage.

Fig 1: Cylinder Head Cover Tightening Sequence

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7. Tighten the bolts in two steps. In the final step torque bolts, in sequence, to 7.0 N.m (0.71 kgf.m, 5.2 lbf.ft).

NOTE: 

• Wait at least 30 minutes before filling the engine with oil.
• Do not run the engine for at least 3 hours after installing the head cover.

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1. Install the connector clamp (A) and the harness holder (B).

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2. Install the harness clamps (A).

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3. Connect the connectors (A) and the positive alternator cable (B). Make sure the crimped side of the ring terminal faces away from the alternator when you connect it 4. Install the harness clamps (C).

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1. Connect the breather hose (A) and the PCV hose (B).