Safety Recall: 2015-16 Cr-V Replacement Engine Short Block Out Of Specification (17-034)
WARNING: This page is about the CR-V EX, Eng CD K24V1, which is a different variant/trim than selected.
Publication date: 2017-05-09Reference number: 17-034
SAFETY RECALL: 2015-16 CR-V REPLACEMENT ENGINE SHORT BLOCK OUT OF SPECIFICATION
TECHNICAL SERVICE BULLETIN
Reference Number(s): 17-034 Version 2, Date of Issue:
May 9, 2017
| HONDA: | 2015-2016 CR-V |
AFFECTED VEHICLES
AFFECTED VEHICLES
| Year | Model | Trim | VIN Range |
|---|---|---|---|
| 2015-16 | CR-V | ALL | Check the iN VIN status for eligibility (fewer than 20 vehicles are affected ). |
BACKGROUND
A small number of replacement engine block assemblies may have been manufactured with the incorrect pistons. In a small number of cases (fewer than 20) where an original engine was already replaced in a vehicle, a direct injection engine block may have been replaced with an engine block with pistons designed for regular port injection. An engine block with the incorrect pistons installed may result in the MIL coming on or may result in engine damage.
CUSTOMER NOTIFICATION
Owners of affected vehicles will be sent a notification of this campaign.
Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.
Some vehicles affected by this campaign may be in your new or used vehicle inventory.
Failure to repair a vehicle subject to a recall or campaign may subject your dealership to claims or lawsuits from the customer or anyone else harmed as a result of such failure. To see if a vehicle in inventory is affected by this recall, do a VIN status inquiry before selling it.
CORRECTIVE ACTION
Inspect the pistons and, if necessary, replace the cylinder block, cylinder head, the air fuel ratio sensor, the secondary heated oxygen sensor, and the front and floor catalytic converters.
REQUIRED MATERIALS
REQUIRED MATERIALS
| Part Name | Order Part Number | Quantity |
|---|---|---|
| Honda Bond HT (One tube repairs about 4 vehicles.) | 08718-0004 | 1 |
| Full Synthetic Oil | 08798-9063 | 4 |
| Coolant Type 2 | OL999-9011 | 1 |
SPECIAL TOOLS
SPECIAL TOOLS DESCRIPTION
| Part Name | Order Part Number | Quantity |
|---|---|---|
| Snap-on Borescope | BK5600 | 1 |
PARTS INFORMATION
PARTS INFORMATION
| Part Name | Part Number | Quantity |
|---|---|---|
| Cylinder Block Assembly | 10002-5LA-A00 | 1 |
| Cylinder Head Assembly | 10003-5A2-A10 | 1 |
| Cylinder Head Gasket | 06110-5A0-A00 | 1 |
| 18 mm Drain Plug Washer | 90471-PX4-000 | 1 |
| Flange Bolt (8 x 14 mm) (AWD Only) | 95701-08014-08 | 4 |
| Bolt (12 point 8 x 21 mm) (AWD Only) | 90113-S10-000 | 8 |
| Flange Bolt (10 x 29 mm) (AWD Only) | 90382-SH9-003 | 2 |
| Self-Locking Nut (10 mm) | 90212-SA5-003 | 11 |
| Exhaust Pipe Gasket | 18212-T2F-A01 | 1 |
| Self-Locking Nut (8 mm) (Clinch) | 90115-659-003 | 2 |
| Pre Chamber Gasket (57.5 mm - 58.5 mm) | 18393-SS0-J30 | 1 |
| Converter | 18150-5LA-A00 | 1 |
| Exhaust Pipe Gasket | 18302-SP0-003 | 1 |
| Primary Converter Gasket (NIPPON LEAKLESS) | 18115-5A2-A01 | 1 |
| Air Fuel Ratio Sensor | 36531-5A2-A01 | 1 |
| Converter Bolt (YUTAKA) | 18176-PT0-003 | 3 |
| Flange Nut (8 mm) | 94050-08080 | 2 |
| Primary Converter | 18190-5X6-J00 | 1 |
| Spark Plug (DILKAR7G11GS) (NGK) | 12290-5A2-A01 | 4 |
| Fuel Injector Set (4 Pieces) | 16010-5LA-305 | 1 |
| Fuel Joint Pipe Set (MSDS INCLUDES VOC) | 16012-5A2-315 | 1 |
| O-Ring | 91311-5A2-A01 | 1 |
| Sealing Washer (12 mm) | 16705-5A2-A01 | 2 |
| Flange Nut (12 mm) | 94050-12080 | 4 |
| Split Pin (M14) | 90701-SKC-003 | 2 |
| Spindle Nut | 90305-S3V-A11 | 2 |
| Set-Ring (28 x 2.0 mm) | 44319-S84-300 | 2 |
| Flange Bolt (12 x 38 mm) | 90162-SYP-000 | 2 |
| Flange Bolt (12 x 88 mm) | 90167-S5A-010 | 1 |
| Flange Bolt (14 x 80 mm) | 90163-SWE-T00 | 2 |
| Flange Bolt (14 x 135 mm) | 90176-SDA-A00 | 4 |
| Flange Bolt (12 x 25 mm) | 90182-S2H-000 | 2 |
| Flange Bolt (12 x 35 mm) | 90168-S5A-000 | 2 |
| Flange Bolt (12 x 97 mm) | 90165-S04-000 | 1 |
| Flange Nut (14 mm) | 90213-S5A-003 | 1 |
| Flange Bolt (12 x 40 mm) | 90161-T0A-A00 | 2 |
| Flange Bolt (12 x 24 mm) | 90160-T0A-A01 | 1 |
| Flange Bolt (12 x 40 mm) | 90164-S5A-010 | 1 |
| Flange Nut (12 mm) | 90371-SAA-010 | 2 |
| Flange Bolt (12 x 35 mm) | 90164-T0A-A00 | 1 |
| Flange Bolt (12 x 40 mm) | 90165-T0A-A00 | 2 |
| Throttle Body Gasket | 17107-R40-A01 | 1 |
| Intake Manifold Gasket A | 17115-5A2-A01 | 4 |
| Oil Filter (FILTECH TOYO ROKI) | 15400-PLM-A01 | 1 |
| Thermostat Cover Seal (NIPPON THERMOSTAT) | 19305-PNA-003 | 1 |
| Thermostat Case Seal | 19322-5A2-A00 | 1 |
| Water Passage O-Ring (Water) | 19411-5A2-A00 | 1 |
| Water Passage O-Ring (Oil) | 19412-5A2-A00 | 1 |
| O-Ring | 91304-5A2-A01 | 1 |
| Bolt-Washer (11 x 176 mm) | 90005-RNA-A01 | 10 |
| Oxygen Sensor | 36532-5LA-A01 | 1 |
WARRANTY CLAIM INFORMATION
WARRANTY CLAIM INFORMATION
| Operation Number | Description | Flat Rate Time | Defect Code | Symptom Code | Template ID | Failed Part Number |
|---|---|---|---|---|---|---|
| 1115G2 | ALL Vehicles: Inspect the vehicle. | 0.5 hr | 6SP00 | KF600 | 17-034A | 10002-5LA-A00 |
| A | CR-V 2WD : Inspect the vehicle and replace the cylinder block. | 12.0 hrs | 6SP00 | KF600 | 17-034B | 10002-5LA-A00 |
| B | CR-V AWD : Inspect the vehicle and replace the cylinder block. | 12.0 hrs | 6SP00 | KF600 | 17-034C | 10002-5LA-A00 |
Skill Level: Repair Technician
INSPECTION PROCEDURE
- Remove all 4 ignition coils and spark plugs. Refer to the service information.
- Using a 1/2 in. socket wrench with an extension and 19 mm socket, rotate the engine clockwise until all 4 cylinders are lined up evenly.
- Using the Borescope, carefully insert the tip through the spark plug hole into cylinder No. 1. Compare the cylinder in the vehicle against the images below. Repeat the inspection on all 4 cylinders. The direct injection pistons (good pistons) will have a square depression close to the middle of the piston as shown. The incorrect pistons will not have this characteristic.
- If any of the pistons lack a square depression, the cylinder block is no good. Go to REPAIR PROCEDURE .
- If all of the pistons have a square depression, the vehicle is OK. Reassemble the vehicle in the reverse order of removal.
REPAIR PROCEDURE
- Remove the engine. Refer to the service information.
- Replace both the under-floor three-way catalytic converter and the warm-up three-way catalytic converter.
- Replace both the air fuel ratio sensor and the secondary heated oxygen sensor.
- Replace the cylinder head assembly and transfer all the necessary parts from the original engine to the new assembly.
- Reinstall the engine. Refer to the service information.
END