Intermediate Shaft Disassembly & Reassembly: Reassembly

NOTE:  Refer to the Exploded View as needed during this procedure.

• 1. Intermediate Shaft Bearing - Install

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  1. Clean the disassembled parts with solvent.

  NOTE:  Do not wash the rubber parts with solvent.

  2. Dry the disassembled parts with compressed air

  3. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 15 x 135L driver handle, oil seal driver attachment, and a press.

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  4. Install the internal snap ring (A).

• 2. Intermediate Shaft - Install

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  1. Press the intermediate shaft (A) into the shaft bearing (B) using a press.

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  2. Install the external snap ring (A).

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  3. Install a new outer seal (A) into the bearing support (B) using the 40 mm installer attachment, the half shaft base, and a press. Press in the seal until it is 40.2 mm (0 4. 008 in) (C) below the surface of the bearing support end.