Removal & Installation

2. A/C line - Remove

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1. Remove the A/C line clamp (A).

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2. Disconnect the A/C line (A) with O-rings (B).

NOTE: Remove the clip(s) as needed not to bend the A/C line.

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3. Remove the stud bolt (A).

3. Blower Unit - Remove
4. Heater Core Cover - Remove

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5. Passenger's Air Mix Control Motor - Remove (With Climate Control) - Refer to: Passenger's Air Mix Control Motor Removal and Installation Air Mix Control Motor Removal and Installation
6. Expansion Valve Cover - Remove

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1. Disconnect the connectors (A)

2. Detach the connector clip (B)

3. Remove the expansion valve cover (C), and the seal (D).

7. Expansion Valve - Remove

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1. Remove the bolts.

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2. Remove the insulator (A) and the expansion valve (B) with O-rings (C).

8. All Removed Parts - Install the parts in the reverse order of removal, and note these items:
- New O-rings should be used at each fitting. Prior to installation, apply a thin coat of the same refrigerant oil used in the A/C compressor . Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.
- Charge the system with the specified amount of R-134a refrigerant .