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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Base Brakes (Service Information) >> Hydraulic/Mechanical >> Pads, Brake, Front >> Removal And Installation >> Base >> Installation

Removal And Installation: Base: Installation

NOTE:

Carefully clean the pad resting zone using suitable materials and products (e.g. a moist cloth).

NOTE:

Do not use products which could damage rubber parts.

NOTE:

Check that there is no damage to the pistons or the dust boots.

  1. Install a NEW  brake caliper retaining spring in its housing.
    GC0194812Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The arrow printed on the brake pad must be oriented in the direction of rotation of the disc when travelling forwards.

  2. Install the inner brake pad in its housing, complete with brake pad wear sensor.
    GC0193611Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    The arrow printed on the brake pad must be oriented in the direction of rotation of the disc when travelling forwards.

  3. Install the outer brake pad in its housing.
    GC0193397Courtesy of CHRYSLER GROUP, LLC
  4. Install the brake shoe pins (1).
    GC0193213Courtesy of CHRYSLER GROUP, LLC
  5. Install the brake caliper in its housing and completely fit the pad lock pins (1).
  6. Install the brake caliper to knuckle mounting bolts (2) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  7. Connect the electrical connection of the wear sensor (3), secure it to the bracket and fit a new wiring retaining band.
  8. Install the wheel speed sensor wire to the retaining bracket.
  9. Install the brake line bracket to knuckle mounting bolts and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
  10. Pump brake pedal several times to set pads to caliper and brake rotor.
  11. Repeat the operation also on the other wheel of the same axle.
  12. Check the brake fluid level in the reservoir and top off, if necessary.
  13. Install the brake fluid reservoir cap.
  14. Install the tire and wheel assembly. Refer to REMOVAL AND INSTALLATION .
  15. Remove the supports and lower the vehicle.
  16. Connect the negative battery cable.
  17. Perform the brake system bleed. Refer to STANDARD PROCEDURE .