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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Brakes >> Traction Control >> Anti-Lock Brakes (Abs) (Service Information) >> Hydraulic/Mechanical >> Integrated Control Unit (ICU) >> Removal And Installation >> Removal And Installation >> Installation

Removal And Installation: Installation

NOTE:

If this Electronic Control Unit (ECU) is being replaced with a new unit, use a diagnostic scan tool to perform the Flash Programming Procedure (if available).

GC0198404Courtesy of CHRYSLER GROUP, LLC
  1. Position the ICU in its housing with a NEW  seal (2) inserting the push rod through the front bulkhead (1b).
    GC0197966Courtesy of CHRYSLER GROUP, LLC
  2. Tighten the NEW  mounting nuts securing the ICU to the pedal unit to the proper specification. Refer to TORQUE SPECIFICATIONS .
    GC0193414Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Position the cup before inserting the retaining device in the brake pedal.

  3. Position the cup.
  4. Insert the NEW  retaining device in the brake pedal, engaging the side clips.
  5. Engage the brake pedal in the retaining device.
    GC0198087Courtesy of CHRYSLER GROUP, LLC
  6. Install the mounting bolts (1) securing the ICU to the body and tighten securely.
    GC0207807Courtesy of CHRYSLER GROUP, LLC
  7. Place the left body reinforcement (1b) in its housing and tighten the respective mounting bolts (1a) and tighten securely.
    GC0198423Courtesy of CHRYSLER GROUP, LLC
  8. Tighten the brake tube nuts on the ICU, to the proper specification. Refer to TORQUE SPECIFICATIONS .
  9. Connect the electrical harness connector (2) at the ICU.
    GC0193747Courtesy of CHRYSLER GROUP, LLC
  10. Position the a/c liquid line (1b) and tighten the mounting nuts (1a) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0195018Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Only use seal washers with an elastomer part in HNBR, resistant to R1234YF refrigerant.

    The use of seal washers with another elastomer material may increase the risk of serious leaks of refrigerant from the air conditioning system.

  11. Install a NEW  union O-ring.
  12. Connect to the a/c suction line (1a) to the condenser and tighten the mounting nut (1b) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
  13. Install the cowl panel. Refer to COVER, COWL PANEL, REMOVAL AND INSTALLATION .
  14. Install the A/C suction line. Refer to LINE, A/C SUCTION, REMOVAL AND INSTALLATION Refer to, LINE, A/C SUCTION JUMPER, REMOVAL AND INSTALLATION .
  15. Bleed the brake system. Refer to STANDARD PROCEDURE .
  16. Connect the negative battery cable.
  17. Remove the supports and lower the vehicle.