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Removal And Installation: Removal

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  1. Disconnect and isolate the negative battery cable.
  2. Remove the hood. Refer to HOOD, REMOVAL AND INSTALLATION .
  3. Remove the front spoiler actuator

    Refer to AIR DAM, FRONT, REMOVAL AND INSTALLATIONAIR DAM, FRONT CROSSMEMBER, REMOVAL AND INSTALLATION .

  4. Remove the radiator. Refer to RADIATOR, ENGINE COOLING, REMOVAL AND INSTALLATION .
  5. Remove the air dam front crossmember. Refer to AIR DAM, FRONT, REMOVAL AND INSTALLATIONAIR DAM, FRONT CROSSMEMBER, REMOVAL AND INSTALLATION .
  6. Remove the left side catalytic converter. Refer to CONVERTER, CATALYTIC, REMOVAL AND INSTALLATION .
  7. Remove the right side catalytic converter. Refer to CONVERTER, CATALYTIC, REMOVAL AND INSTALLATION .
  8. Remove the exhaust resonator. Refer to RESONATOR, EXHAUST, REMOVAL AND INSTALLATION .
  9. Remove the exhaust muffler. Refer to MUFFLER, EXHAUST, REMOVAL AND INSTALLATION .
  10. Remove the fuel tank heat shield. Refer to SHIELD, HEAT, REMOVAL AND INSTALLATION .
  11. Remove the front exhaust heat shield. Refer to SHIELD, HEAT, REMOVAL AND INSTALLATION .
  12. Remove the propeller shaft. Refer to REMOVAL AND INSTALLATION .
  13. Remove the right and left steering knuckle. Refer to KNUCKLE, STEERING, REMOVAL AND INSTALLATION .
  14. Remove the right and left front struts. Refer to STRUT, SUSPENSION, ASSEMBLY, REMOVAL AND INSTALLATION .
  15. Remove the front fuel vapor line. Refer to LINES, FUEL VAPOR, REMOVAL AND INSTALLATION .
  16. Remove the right fuel vapor line between fuel vapor solenoid and the intake manifold. Refer to LINES, FUEL VAPOR, REMOVAL AND INSTALLATION .
  17. Remove the left fuel vapor line between fuel vapor solenoid and the intake manifold. Refer to LINES, FUEL VAPOR, REMOVAL AND INSTALLATION .
  18. Remove the charge air water cooler support bracket. Refer to COOLER AND HOSES, CHARGE AIR, REMOVAL AND INSTALLATION .
  19. Remove the front fuel delivery line. Refer to LINES, FUEL, REMOVAL AND INSTALLATION .
  20. Remove the cowl panel cover. Refer to COVER, COWL PANEL, REMOVAL AND INSTALLATION .
    GC0197847Courtesy of CHRYSLER GROUP, LLC
  21. Disconnect the quick connector (2) of the supercharger air cooling system feed pipe.
  22. Disconnect the quick connector (1) of the coolant supply pipe to the additional engine coolant radiator.
    GC0197944Courtesy of CHRYSLER GROUP, LLC
  23. Disconnect the quick connector of the coolant outlet pipe from the additional engine coolant radiator.
    GC0198242Courtesy of CHRYSLER GROUP, LLC
  24. Disconnect the engine cooling system supply hose quick connector (1).
  25. Disconnect the quick connector of the coolant supply hose (2) to the supercharger air cooling system additional radiator.
  26. Disconnect the quick connector of the coolant return hose (3) from the supercharger air cooling system additional radiator.
    GC0197655Courtesy of CHRYSLER GROUP, LLC
  27. Open the clip (1a) and release the lines (1b) from the air conditioning system compressor condenser.
    GC0197729Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

  28. Remove the bolt (1a) and the line (1b) from the air conditioning system compressor condenser, complete with O-ring (1c).
    GC0198221Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.

  29. Remove the nut (1a) and disconnect the intermediate connector (1b) for the line from the expansion valve to the air conditioning system compressor.
    GC0198208Courtesy of CHRYSLER GROUP, LLC
  30. Release the body wiring retaining clips (1).
    GC0198452Courtesy of CHRYSLER GROUP, LLC
  31. Release the body wiring retaining clip (1).
    GC0197595Courtesy of CHRYSLER GROUP, LLC
  32. Remove the terminal block cover (1).
    GC0198481Courtesy of CHRYSLER GROUP, LLC
  33. Remove the nut (1a), disconnect the starter supply lead (1b) and secure it to the engine.
    GC0197646Courtesy of CHRYSLER GROUP, LLC
  34. Disconnect the front engine wire harness connector (1).
  35. Remove the bolt (2a) securing the body reinforcement (2b).
    GC0198209Courtesy of CHRYSLER GROUP, LLC
  36. Release the button (1a), remove the bolts (1b) and the body reinforcement (1c).
    GC0197641Courtesy of CHRYSLER GROUP, LLC
  37. Disconnect the Powertrain Control Module (PCM) wire harness connector (1).
    GC0198545Courtesy of CHRYSLER GROUP, LLC
  38. Disconnect the front engine wire harness connector (1).
    GC0198460Courtesy of CHRYSLER GROUP, LLC
  39. Disconnect the quick couplings (1) for the heater water delivery and return hoses.
    GC0197863Courtesy of CHRYSLER GROUP, LLC
  40. Disconnect the Powertrain Control Module wire harness connector (1).
    GC0198586Courtesy of CHRYSLER GROUP, LLC
  41. Disconnect the quick connectors (1) for the vacuum lines.
    GC0194502Courtesy of CHRYSLER GROUP, LLC
  42. Release the wiring retaining clip.
  43. Disconnect the steering gear wire harness connectors (1).
    GC0196546Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Never disconnect the electrical connections between the Electric Power Steering (EPS) module (a) and the steering box pinion (b).

    GC0198114Courtesy of CHRYSLER GROUP, LLC
  44. Remove the bolt (1a) and disconnect the telescopic steering column (1b) from the steering box.
    GC0198077Courtesy of CHRYSLER GROUP, LLC
  45. Retract the telescopic steering column and secure it appropriately to the body.
    GC0193504Courtesy of CHRYSLER GROUP, LLC
  46. Release and disconnect the automatic transmission wiring harness connector (1).
    GC0193517Courtesy of CHRYSLER GROUP, LLC
  47. Remove the nut (1a) and disconnect the ground strap (1b).
  48. Place commercially available rubber spacer blocks, such as ROTFJ2427/J2440 or equivalent, on the (special tool #BX50-CHR, Table, Bishamon Lift) and position it under the powertrain and suspension crossmember assembly.
    GC0197609Courtesy of CHRYSLER GROUP, LLC
  49. Place a suitable hydraulic lift (1) under the rear differential to prevent the car from pitching.
    GC0197556Courtesy of CHRYSLER GROUP, LLC
  50. Remove the bolts (1) securing the gearbox mounting to the body.
    GC0198011Courtesy of CHRYSLER GROUP, LLC
  51. Remove the front bolts securing the suspension crossmember to the body.
    GC0198358Courtesy of CHRYSLER GROUP, LLC
  52. Remove the central bolts (1) securing the suspension crossmember to the body.
  53. Remove the rear bolts (2) securing the suspension crossmember to the body.
  54. Lower the platform lift complete with powertrain assembly and suspension crossmember.
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