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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (2.9L - Engine (Service Information)) >> Lubrication >> Pan, Oil >> Removal And Installation >> Removal And Installation

Removal And Installation

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REMOVAL 

  1. Disconnect and isolate the negative battery cable.
  2. Remove the front suspension crossmember. Refer to CROSSMEMBER, FRONT SUSPENSION, REMOVAL AND INSTALLATION .
    GC0198145Courtesy of CHRYSLER GROUP, LLC
  3. Disconnect the oil level switch wire harness connection (1).
    GC0132932Courtesy of CHRYSLER GROUP, LLC
  4. Remove the bolts (1a) and release the wire harness (1b) from the oil pan.
    GC0198229Courtesy of CHRYSLER GROUP, LLC
  5. Remove the bolts (1a) and release the wire harness (1b) from the oil pan.
    GC0197963Courtesy of CHRYSLER GROUP, LLC
  6. Position a suitable lift under the oil pan (1).
  7. Remove the bolts (2a) and the oil pan (2b).
    GC0132936Courtesy of CHRYSLER GROUP, LLC
  8. Remove the seal (1).
    GC0197627Courtesy of CHRYSLER GROUP, LLC
  9. Remove the bolts (1a) and the splash baffle (1b).
    GC0080290Courtesy of CHRYSLER GROUP, LLC
  10. Remove the bolts (1a) and the oil level switch (1b).

INSTALLATION 

  1. Install the oil level switch and securely tighten the bolts.
  2. Install the splash baffle and securely tighten the bolts.
  3. Install a NEW  oil pan gasket.
    GC0198171Courtesy of CHRYSLER GROUP, LLC
  4. Using a suitable lift (1a), install the oil pan (1b) and tighten the bolts (1c) finger tight.
    Fig 1: Oil Pan Tightening Sequence
    GC0197876Courtesy of CHRYSLER GROUP, LLC
  5. Using the tightening shown in illustration, tighten the bolts to the proper specification. Refer to LUBRICATION  .
  6. Engage the wiring on the oil pan and install and securely tighten the bolts.
  7. Connect the oil level switch wire harness connector.
  8. Install the front suspension crossmember. Refer to CROSSMEMBER, FRONT SUSPENSION, REMOVAL AND INSTALLATION .
  9. Connect the negative battery cable.