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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Frame And Bumpers >> Bumpers >> Fascia, Front >> Removal And Installation >> Side Air Duct >> Removal And Installation

Removal And Installation

GC0198793Courtesy of CHRYSLER GROUP, LLC

REMOVAL

  1. Remove the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  2. Remove the front park assist sensor (1a) near the air duct (1b) to be removed. Refer to SENSOR, PARK ASSIST, REMOVAL AND INSTALLATION .
  3. Release the various retainers (2a) and position the wiring harness (2b) away from the park assist sensor.
  4. Remove the screws (3a) from the side air duct (1b) to be removed.
    NOTE:

    If reusing the side air duct (1b) and fascia, take care not to damage them.

  5. With the use of a suitable tool, remove the rivets (4a) from the fascia tabs and the air duct (1b).
  6. Remove the welds (5a) that join the side air duct (1b) to the fascia.
  7. Remove the side air duct (1b).
    GC0198732Courtesy of CHRYSLER GROUP, LLC

INSTALLATION

  1. Thoroughly clean the riveted areas (1a) and the welded areas (1b) on the air duct (1d) and the fascia (1c). Remove any traces of riveting and welding residues.
  2. Clean the a riveted areas (1a) and the welded areas (1b) with wax and grease remover on both the fascia (1c) and the side air duct (1d).
  3. Apply Ancoral primer 04343 or equivalent, to the areas (1a) and (1b) in preparation for the adhering and allow to dry per manufacture recommendations.
  4. Position the side air duct (1d) and tighten the screws (4a) securely.
  5. With the use of a silicone free adhesive such as Simson ISR 70-05 or equivalent, position and glue the areas (1a) and (1b) of the side air duct onto the front fascia.
  6. Remove any excess adhesive residue.
  7. Let the adhesive dry per manufacturer recommendations.
  8. Install the front park assist sensor (6a). Refer to SENSOR, PARK ASSIST, REMOVAL AND INSTALLATION .
  9. Position the front park assist sensor wiring harness (7a) and fasten the various retainers (7b).
  10. Install the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
    GC0198761Courtesy of CHRYSLER GROUP, LLC

REMOVAL

  1. Remove the front fascia. Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .
  2. Release the various wiring retainers (1c) and detach the wiring harness (1a) from the side air duct (1b).
    NOTE:

    If reusing the side air duct and fascia, take care not to damage them.

  3. Detach the welds (2a) that join the air duct (1b) to the front fascia.
  4. Release the retainers (3a).
  5. Remove the side air duct (1b).
    GC0198612Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Position the fascia so the paint finish will not be damage during the following cleaning and gluing steps.

INSTALLATION

  1. Thoroughly clean the welded areas (1a) on the air duct (1c) and the fascia (1b). Remove any traces of riveting and welding residues.
  2. Clean the areas (1a) with wax and grease remover on both the fascia (1b) and the side air duct (1c).
  3. Apply Ancoral primer 04343 or equivalent, to the areas (1a) in preparation for the gluing and allow to dry per manufacture recommendations.
  4. Position the side air duct (1d) and engage the fascia retainers (4a) on the side air duct.
  5. With the use of a silicone free adhesive such as Simson ISR 70-05 or equivalent, position and glue the areas (1a) of the side air duct onto the front fascia.
  6. Remove any excess glue residue.
  7. Let the adhesive dry per manufacturer recommendations.
  8. Position the front park assist sensor wiring harness (6a) and fasten the various retainers (6b).
  9. Install the front fascia

    Refer to FASCIA, FRONT, REMOVAL AND INSTALLATION .

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