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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> 8HP50/850RE - Automatic Transmission (Service Information) >> Clutch, D >> Disassembly And Assembly >> Clutch D

Clutch D

DISASSEMBLY 

Fig 1: Clutch D Exploded View
GC0154527Courtesy of CHRYSLER GROUP, LLC
1. Friction plate
2. Backing plate
3. Backing plate
4. Wave plate
GC0154415Courtesy of CHRYSLER GROUP, LLC
  1. Place the D-clutch (3) in a suitable arbor press (1).
  2. Using

    (special tool #8901A, Pressing Tool)

    GC0142983Courtesy of CHRYSLER GROUP, LLC

    (4) to compress the oil baffle (2) enough to clear the locking tabs.

    GC0154654Courtesy of CHRYSLER GROUP, LLC
  3. Rotate the oil baffle (2) slightly until the tabs on the hub are clear of the baffle.
    GC0154466Courtesy of CHRYSLER GROUP, LLC
  4. Remove the oil baffle (2).
    GC0154550Courtesy of CHRYSLER GROUP, LLC
  5. Remove the belleville spring (1).
    GC0154435Courtesy of CHRYSLER GROUP, LLC
  6. Remove the selective snap ring (1).
    GC0154416Courtesy of CHRYSLER GROUP, LLC
  7. Remove the D-Clutch backing plate (1).
    GC0154436Courtesy of CHRYSLER GROUP, LLC
  8. Remove the D-Clutch (3) frictions and steels (1), paying attention to the orientation.
    GC0154609Courtesy of CHRYSLER GROUP, LLC
  9. Remove the D-Clutch (2) piston (1).
    GC0154424Courtesy of CHRYSLER GROUP, LLC
  10. Remove the D-Clutch carrier seal rings (2).

ASSEMBLY 

GC0154527Courtesy of CHRYSLER GROUP, LLC
1. Friction plate
2. Backing plate
3. Steel plate
4. Wave plate
NOTE:

If clutch discs are being replaced, soak them in 8HP trans fluid before assembly.

GC0154424Courtesy of CHRYSLER GROUP, LLC
  1. Install D-Clutch carrier seal rings (2).
  2. Place the D-Clutch in a suitable arbor press.
    GC0154609Courtesy of CHRYSLER GROUP, LLC
  3. Coat the O-rings with 8HP fluid on the D-Clutch (2) piston (1) and install the piston (1) onto the carrier.
    GC0154572Courtesy of CHRYSLER GROUP, LLC
  4. Install the wave plate (1) into the carrier first.
    GC0154436Courtesy of CHRYSLER GROUP, LLC
  5. Install the frictions and steels (1) into the carrier (3).
    GC0154416Courtesy of CHRYSLER GROUP, LLC
  6. Install the backing plate (1) last onto the carrier.
    GC0154435Courtesy of CHRYSLER GROUP, LLC
  7. Install the proper selective snap ring (1) onto the D-Clutch carrier (2).
    GC0154550Courtesy of CHRYSLER GROUP, LLC
  8. Install the belleville spring (1).
    GC0154466Courtesy of CHRYSLER GROUP, LLC
  9. Place the oil baffle (2) onto the hub of the D-clutch carrier (1).
    GC0154415Courtesy of CHRYSLER GROUP, LLC
  10. Line up the locking tabs on the D-Clutch hub and the oil baffle (2).
    GC0154654Courtesy of CHRYSLER GROUP, LLC
  11. Compress the oil baffle (2) enough to clear the lock tabs, and rotate the baffle to the locked position.
  12. Release the arbor press.