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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (2.9L - Cooling System) >> Transmission >> Valve, THERMO Bypass >> Removal And Installation

Removal And Installation

WARNING: This page is about a different variant/trim than selected.

REMOVAL 

  1. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  2. Remove the engine belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  3. Remove the transmission belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
    GC0194383Courtesy of CHRYSLER GROUP, LLC
  4. Disconnect the transmission fluid cooler lines from the of the thermal bypass valve (1b).
  5. Slightly lower transmission to gain access to thermal bypass valve.
    GC0194675Courtesy of CHRYSLER GROUP, LLC
  6. Remove the thermal bypass valve bracket bolts (1a).
  7. Remove the thermal bypass valve.

INSTALLATION 

  1. Install the thermal bypass valve.
    GC0194675Courtesy of CHRYSLER GROUP, LLC
  2. Install the thermal bypass valve bracket bolts (1a) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS GAS ENGINE  .
  3. Connect the cooler lines to the thermal bypass valve.
  4. Fill the transmission with the specified fluid. Refer to CAPACITIES AND RECOMMENDED FLUIDS .

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  5. Install the transmission belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  6. Install the engine belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  7. Remove the support and lower the vehicle.
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