Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- With the scan tool, read HVAC DTCs and record on the repair order.
- Record the Environmental Data.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITIONS TEST. Refer to STANDARD PROCEDURE .
- CHECK THE HARNESS CONNECTORS FOR PROPER CONNECTION
- Check for loose, damaged or corroded connections on the Left Panel Duct Temperature Sensor harness connector and HVAC Module harness connector.
Are there any loose or damaged connectors?
Yes
- Repair the wiring connectors as necessary.
- Perform the HVAC MODULE VERIFICATION TEST. Refer to STANDARD PROCEDURE .
No
- Go to Step 3.
- Check for loose, damaged or corroded connections on the Left Panel Duct Temperature Sensor harness connector and HVAC Module harness connector.
- CHECK THE (C162) LEFT PANEL TEMPERATURE SENSOR SIGNAL CIRCUIT FOR A SHORT TO GROUND
- Turn the Ignition off.
- Disconnect the Left Panel Duct Temperature Sensor harness connector.
- Disconnect the HVAC Module harness connector.
- Check for continuity to ground in the (C162) Left Panel Temperature Sensor Signal circuit between pin 2 of the Left Vent Temperature Sensor harness connector and pin 9 of the HVAC Module harness connector.
Is there continuity to ground in the (C162) Left Panel Temperature sensor Signal circuit?
Yes
- Repair the (C162) Left Panel Temperature sensor Signal circuit for a short to ground.
- Perform the HVAC MODULE VERIFICATION TEST. Refer to STANDARD PROCEDURE .
No
- Go To 4
- CHECK THE LEFT PANEL DUCT TEMPERATURE SENSOR FOR PROPER OPERATION
- Replace the Left Panel Duct Temperature Sensor in accordance with the Service Information. Refer to SENSOR, TEMPERATURE, AIR OUTLET, REMOVAL AND INSTALLATION .
- With the scan tool, erase HVAC DTCs.
- With the scan tool, read DTCs.
Did this DTC reset?
Yes
- Go To 5
No
- Test complete.
- Perform the HVAC VERIFICATION TEST. Refer to STANDARD PROCEDURE .
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all HVAC Module harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Perform a terminal drag test on each connector terminal to verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all HVAC Module harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Using the recorded Environmental Data, along with the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read HVAC Module DTCs.
Did the DTC return?
Yes
- Replace the HVAC Module in accordance with the Service information. Refer to MODULE, HVAC, REMOVAL AND INSTALLATION .
- Perform the HVAC MODULE VERIFICATION TEST. Refer to STANDARD PROCEDURE .
No
- Repair any faulty connections.
- Perform the HVAC MODULE VERIFICATION TEST. Refer to STANDARD PROCEDURE .