Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- Turn the ignition on.
- With the scan tool, read DTCs and record on the repair order.
Is the DTC active or pending?
Yes
- Go To 3
No
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
- CHECK THE (K25) ECT 2 SIGNAL CIRCUIT FOR A SHORT TO VOLTAGE
- Turn the ignition off.
- Disconnect the ECT Sensor harness connector.
- Turn the ignition on.
- Measure the voltage on the (K25) ECT 2 Signal circuit at the ECT Sensor harness connector.
Is the voltage above 5.2 volts?
Yes
- Repair the (K25) ECT 2 Signal circuit for a short to voltage.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 3
- CHECK THE (K25) ECT 2 SIGNAL CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- Turn the ignition off.
- Disconnect the PCM C1 harness connector.
- Measure the resistance of the (K25) ECT 2 Signal circuit between the ECT Sensor harness connector to the PCM C1 harness connector.
Is the resistance below 3.0 Ohms?
Yes
- Go To 4
No
- Repair the (K25) ECT 2 Signal circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE (K917) SENSOR GROUND CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- Measure the resistance of the (K917) Sensor ground circuit between the ECT Sensor harness connector to the PCM C2 harness connector.
Is the resistance below 3.0 Ohms?
Yes
- Go To 5
No
- Repair the (K917) Sensor ground circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Measure the resistance of the (K917) Sensor ground circuit between the ECT Sensor harness connector to the PCM C2 harness connector.
- CHECK THE ABILITY OF THE PCM TO READ THE ECT SENSOR 2 SIGNAL
- Reconnect the PCM C1 harness connector.
- Connect a fused jumper between the (K25) ECT 2 Signal circuit and the (K917) Sensor ground circuit at the ECT Sensor harness connector.
- Turn the ignition on.
- With the scan tool, read DTCs.NOTE:
The P0117-ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT LOW DTC should be active or pending with the jumper in place.
Does the scan tool display as described above?
Yes
- Verify that there is good pin to terminal contact in the ECT Sensor and Powertrain Control Module connectors. If no problems are found, replace the Engine Coolant Temperature (ECT) Sensor in accordance with the Service Information. Refer to SENSOR, COOLANT TEMPERATURE, REMOVAL AND INSTALLATION .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 6NOTE:
Remove the jumper before continuing.
- CHECK RELATED PCM AND COMPONENT CONNECTIONS
- Perform any Service Bulletins that apply.
- Disconnect all PCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Check for spread terminals and verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Test drive or operate the vehicle in accordance with the when monitored and set conditions.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .