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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.0L - Engine (Service Information) >> Engine Block >> Crankshaft >> Description And Operation

Description And Operation

GC0183571Courtesy of CHRYSLER GROUP, LLC

The engine drive components are designed to reduce overall rotational friction forces.

GC0183741Courtesy of CHRYSLER GROUP, LLC

The crankshaft is made of steel and has 5 main journals, 4 crank pins and 4 counterweights. The main journals are numbered starting from the timing side (1st cylinder):

  1. Main journals
  2. 1st cylinder crank pin
  3. 2nd cylinder crank pin
  4. 3rd cylinder crank pin
  5. 4th cylinder crank pin

The nominal main journal diameter is: 50 mm. The nominal crank pin diameter is: 50 mm.

GC0181801Courtesy of CHRYSLER GROUP, LLC

The crankshaft main journals rotate on main bearings located in the engine block. Aluminum alloy half-bearings are used (upper and lower) to reduce dragging friction. Along the outside diameter of the upper half-bearing, there is a hole (1) to allow engine oil to enter. Along the inside diameter there is the groove (2) that allows lubrication of the crankshaft main journal and provides oil to the crank pin lubrication cross-drillings. On both the half-bearings there is the centering "tang" (3).

GC0182236Courtesy of CHRYSLER GROUP, LLC

The upper half-bearing has three tolerance classes identified by a number. The number is stamped on the outside surface. The lower half-bearing has 5 tolerance classes, also identified with a number stamped on the outside surface.

GC0182221Courtesy of CHRYSLER GROUP, LLC

The crankshaft axial clearance is adjusted by two half-rings located at the 2nd main journal.

GC0183322Courtesy of CHRYSLER GROUP, LLC

The crankshaft is supported from underneath by five main bearing caps. These are anchored to the engine block by two rows of bolts at the center (ten in total) and by two rows of bolts at the sides (ten in total).

An arrow stamped on the lower surface of each main bearing cap indicates the direction in which the bearing cap should be mounting on the engine block. The bearing cap must be mounted with the arrow pointing towards the timing side.

GC0183303Courtesy of CHRYSLER GROUP, LLC

Data regarding the following bearing tolerance classes can be found on the front of the crankshaft (timing side):

  1. Lower crankshaft main bearing tolerance classes
  2. Connecting rod big end bearing tolerance classes
GC0183712Courtesy of CHRYSLER GROUP, LLC

On the crankshaft counterweight next to the fifth main bearing, there is a crankshaft target wheel (1) with the Crankshaft Position (CKP) sensor facing it.

GC0181634Courtesy of CHRYSLER GROUP, LLC

The crankshaft target wheel is fastened to the crankshaft counterweight with 3 screws. The crankshaft target wheel has 57 teeth around its circumference and one tooth that is the width of 3 teeth plus their related spacing.