LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.0L - Engine (Service Information) >> Turbocharger System >> Lines, Tubes And Hoses, Turbocharger, Oil And Coolant >> Removal And Installation >> Engine Oil Return Pipe From Turbocharger

Engine Oil Return Pipe From Turbocharger

REMOVAL 

  1. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  2. Disconnect the negative battery cable.
  3. Remove the catalytic converter and catalytic converter mounting bracket. Refer to CONVERTER, CATALYTIC, REMOVAL AND INSTALLATION .
  4. Remove the water pump inlet connector. Refer to TUBE, WATER INLET, REMOVAL AND INSTALLATION .
  5. Remove the turbocharger coolant supply pipe. Refer to LINES, TUBES AND HOSES, TURBOCHARGER, OIL AND COOLANT, REMOVAL AND INSTALLATION LINES, TUBES AND HOSES, TURBOCHARGER, OIL AND COOLANT, REMOVAL AND INSTALLATION .
    GC0193758Courtesy of CHRYSLER GROUP, LLC
  6. Remove the bolts (1a) and the turbocharger oil return pipe (1b) from the crankcase.
    GC0194710Courtesy of CHRYSLER GROUP, LLC
  7. Remove the bolt (1a) and remove the turbocharger oil return pipe (1b) from turbocharger, complete with seal (1c) and O-ring (1d).

INSTALLATION 

  1. Remove all sealant residues.
    GC0193383Courtesy of CHRYSLER GROUP, LLC
  2. Install the turbocharger oil return pipe (1a) between the turbocharger and the crankcase, complete with new gasket and new O-ring, and tighten the bolt (1b) to the proper specification Refer to TORQUE SPECIFICATIONS  .
    GC0194537Courtesy of CHRYSLER GROUP, LLC
  3. Tighten the bolts (1a) securing the turbocharger oil return pipe (1b) to the crankcase to the proper specification Refer to TORQUE SPECIFICATIONS  .
  4. Install the turbocharger coolant supply pipe. Refer to LINES, TUBES AND HOSES, TURBOCHARGER, OIL AND COOLANT, REMOVAL AND INSTALLATION .
  5. Install the water pump inlet connector. Refer to TUBE, WATER INLET, REMOVAL AND INSTALLATION .
  6. Install the catalytic converter mounting bracket and the catalytic converter. Refer to CONVERTER, CATALYTIC, REMOVAL AND INSTALLATION .
  7. Connect the negative battery cable.
  8. Remove the support and lower the vehicle.