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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> General Servicing >> Heating & Air Conditioning >> Plumbing >> Line, A/C Liquid >> Removal And Installation >> 2.0L >> Removal

Removal And Installation: 2.0L: Removal

WARNING:

Review the safety precautions and warnings in this article before performing this procedure. Failure to follow these instructions may result in serious or fatal injury.

  1. Recover the refrigerant from the refrigerant system. Refer to PLUMBING, STANDARD PROCEDURE .
  2. Disconnect and isolate the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), disconnect the IBS connector first before disconnecting the negative battery cable.
  3. Remove the left front headlamp unit. Refer to UNIT, FRONT LAMP, REMOVAL AND INSTALLATION .
  4. Remove the A/C suction line. Refer to LINE, A/C SUCTION, REMOVAL AND INSTALLATION LINE, A/C SUCTION JUMPER, REMOVAL AND INSTALLATION .
    GC0197573Courtesy of CHRYSLER GROUP, LLC
  5. Remove the nut (1a) that secures the A/C liquid line (1b) to the expansion valve. Remove and discard the O-ring seal. 
  6. Separate the A/C liquid line (1b) from the expansion valve and install plugs in, or tape over the open refrigerant line fittings and evaporator core ports. Remove and discard the O-ring seal. 
    GC0198369Courtesy of CHRYSLER GROUP, LLC
  7. Remove the A/C liquid line retaining clamps (1a) from the strut tower.
  8. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
    GC0197599Courtesy of CHRYSLER GROUP, LLC
  9. Remove the nut (1b) that secures the A/C liquid line (1c) to the A/C condenser (1a).
  10. Separate the A/C liquid line (1c) from the A/C condenser and install plugs in, or tape over the open refrigerant line fittings and A/C condenser ports. Remove and discard the O-ring seal. 
  11. Release the A/C liquid line retaining band (2a).
  12. Remove the support and lower the vehicle.
    GC0198195Courtesy of CHRYSLER GROUP, LLC
  13. Remove the bolts (1a) and gently reposition the engine coolant recovery bottle (1b).
  14. Remove the A/C liquid line (2a) from the vehicle.