Diagnostic Test
- CHECK FOR OTHER DTCS
- With the scan tool, read DTCs and record on the repair order.
Are there any 5-Volt Reference or Purge Solenoid circuit DTCs active or pending?
Yes
- Perform the applicable diagnostic procedure(s). Refer to 2.0L - DIAGNOSTIC CODE INDEX .
No
- Go To 2
- With the scan tool, read DTCs and record on the repair order.
- CHECK THE VACUUM SUPPLY AT THE OUTLET OF THE PURGE SOLENOID
- Turn the ignition off.
- Remove the vacuum line from the outlet port of the Purge Solenoid (this is the line that leads to the Charcoal Canister).
- Connect a vacuum gauge to the outlet port of the Purge Solenoid.
- Start the engine and allow it to idle long enough for the Purge Solenoid to cycle on.
- Check the vacuum supply at the Purge Solenoid outlet port.
Is engine vacuum present?
Yes
- Go To 4
No
- Go To 3
- CHECK THE PURGE SOLENOID FOR PROPER OPERATION
- Using a hand vacuum pump connected to the Purge Solenoid, apply 5.0 inches Hg to the "CAN" side of the Purge Solenoid.
- Turn the ignition on.
- With the scan tool, actuate the Purge Solenoid to on.NOTE:
The vacuum should be purged immediately when the Purge Solenoid is energized.
Did the vacuum purge after the Purge Solenoid is actuated?
Yes
- Repair the purge tube between the Purge Solenoid and the Intake Manifold for a leak or obstruction.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Replace the Purge Solenoid in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- VISUALLY CHECK FOR A BLOCKAGE BETWEEN THE PURGE SOLENOID AND THE CHARCOAL CANISTER
- Turn the ignition off.
- Check for the purge tube to be pinched/bent/blocked between the Purge Solenoid, Fuel Tank and Charcoal Canister.
Were any of the above conditions found?
Yes
- Replace the purge tube in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 5
- CHECK THE (F856) 5-VOLT SUPPLY VOLTAGE AT THE MAP SENSOR
- Disconnect the MAP Sensor harness connector.
- Turn the ignition on.
- Measure the voltage on the (F856) 5-Volt Supply circuit at the FTP Sensor harness connector.
Is the voltage between 4.8 and 5.2 volts?
Yes
- Go To 6
No
- Repair the (F856) 5-Volt Supply circuit for an open circuit or short to ground.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- REPLACE THE MAP SENSOR AND RETEST FOR DTC
- Replace the MAP Sensor in accordance with the Service Information. Refer to SENSOR, TMAP-INTAKE MANIFOLD, REMOVAL AND INSTALLATION .
- Connect the MAP Sensor and PCM harness connectors.
- Turn the ignition on.
- With the scan tool, erase DTCs.
- Using the recorded Freeze Frame and the When Monitored conditions, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 7
No
- Replacing the MAP Sensor repaired the fault.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK RELATED PCM AND COMPONENT CONNECTIONS
- Perform any Service Bulletins that apply.
- Disconnect all PCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Check for spread terminals and verify proper terminal tension.
Repair any conditions that are found.
- Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Test drive or operate the vehicle in accordance with the when monitored and set conditions.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .