Diagnostic Test

CHECK FOR ANY SERVICE BULLETINS OR PCM SOFTWARE UPDATES
1. Check for any applicable Service Bulletins or Flash updates related to the DTC.
  Are there any applicable Service Bulletins or Flash updates?
  
  Yes
  - Perform the applicable repair.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - Go To 2
READ AND RECORD DTCS AND ENVIRONMENTAL DATA - ERASE DTCS AND CHECK FOR THE DTC TO RETURN
1. With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
2. For future reference, with the scan tool, run and save a vehicle Scan Report and all related recorded data.
3. With the scan tool, erase all DTCs.
4. Turn the ignition off for a minimum of 10.0 seconds.
5. Turn the ignition on.
6. Using the When Monitored and Set Conditions above and recorded data, operate the vehicle in the conditions that set the DTC.
7. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Go To 3
  No
  - Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
CHECK FOR OTHER DTCS
1. Refer to the recorded DTCs.
  Are there any Wastegate Solenoid or position sensor circuit, Boost Pressure Sensor, MAP Sensor or BARO DTCs present?
  
  Yes
  - Perform the applicable diagnostic procedure(s). Refer to 2.0L - DIAGNOSTIC CODE INDEX .
  No
  - Go To 4
CHECK FOR THE SURGE VALVE HOSE PINCHED OR RESTRICTED
1. Visually inspect the Surge Valve hose. Check for a pinched or collapsed hose.
2. Remove the hose and check from the engine and check for a restriction in the hose.
  Were any issues found with the hose?
  
  Yes
  - Repair or replace the Surge Valve hose in accordance with the Service Information.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - Go To 5
CHECK FOR THE SURGE VALVE AND SPRING FOR DAMAGE
1. With the Surge Valve hose removed, visually inspect the Surge Valve and spring for any damage or carbon build-up that can cause the Surge Valve not to open properly.
  Were any issues found with the Surge Valve or spring?
  
  Yes
  - Replace the Surge Valve hose in accordance with the Service Information.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - Go To 6
CHECK THE TURBOCHARGER SURGE VALVE CONTROL CIRCUIT OPERATION
1. Reconnect the PCM C2 harness connector.
2. Turn the ignition on.
3. With the scan tool, actuate the Turbocharger Surge Valve ON to the maximum allowable percentage.
4. Using a 12-volt test light connected to 12 volts, probe the (K150) Turbocharger Surge Valve 1 Control circuit in Turbocharger Surge Valve harness connector.
  NOTE:
  The test light should be illuminated. The brightness will be dependent on the actuation percentage selected.
5. With the scan tool, actuate the Turbocharger Surge Valve to OFF.
6. Using a 12-volt test light connected to 12 volts, probe the (K150) Turbocharger Surge Valve Control circuit in the Turbocharger Surge Valve harness connector.
  NOTE:
  The test light should not be illuminated.
  
  Does the test light illuminate with the actuator ON and not illuminated with the actuator OFF?
  
  Yes
  - Replace the Turbocharger Surge Valve in accordance with the Service Information. Refer to VALVE, SURGE, REMOVAL AND INSTALLATION .
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - Go To 7
CHECK RELATED PCM AND COMPONENT CONNECTIONS
1. Perform any Service Bulletins that apply.
2. Disconnect all PCM harness connectors.
3. Disconnect all related in-line harness connections (if equipped).
4. Disconnect the related component harness connectors.
5. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
  - Proper connector installation.
  - Damaged connector locks.
  - Corrosion.
  - Other signs of water intrusion.
  - Weather seal damage (if equipped).
  - Bent terminals.
  - Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
  - Terminals that have been pushed back into the connector cavity.
  - Check for spread terminals and verify proper terminal tension.
  Repair any conditions that are found.
6. Reconnect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
7. Reconnect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
8. Reconnect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
9. With the scan tool, erase DTCs.
10. Test drive or operate the vehicle in accordance with the when monitored and set conditions.
11. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Replace and program the Powertrain Control Module (PCM) in accordance with the Service information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION .
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  - Test complete.