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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> 2.0L - Cooling System >> Engine >> Radiator, Engine Cooling >> Removal And Installation >> Removal And Installation

Removal And Installation

REMOVAL 

  1. Disconnect and isolate the negative battery cable.
  2. Remove the belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  3. Remove the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
  4. Remove the turbocharger air inlet tube. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
  5. Remove the A/C condenser. Refer to CONDENSER, A/C, REMOVAL AND INSTALLATION .
  6. Drain the engine cooling system. Refer to DRAINING AND FILLING THE ENGINE COOLING SYSTEM  .
  7. Drain the turbocharger cooling system. Refer to DRAINING AND FILLING THE TURBOCHARGER COOLING SYSTEM  .
    GC0193279Courtesy of CHRYSLER GROUP, LLC
  8. Loosen the hose clip (1a) and disconnect the degassing pipe (1b) from the turbocharger air cooling system radiator.
    GC0193251Courtesy of CHRYSLER GROUP, LLC
  9. Disconnect the electrical connection for the fan and release the wiring from the retaining clips on the radiator.
    GC0193969Courtesy of CHRYSLER GROUP, LLC
  10. Disconnect the quick coupling (1a) of the coolant supply pipe to the radiator. (1b).
    GC0193560Courtesy of CHRYSLER GROUP, LLC
  11. Disconnect the quick coupling (1a) for the coolant supply pipe to the turbocharger air cooling system radiator (1b).
    GC0193090Courtesy of CHRYSLER GROUP, LLC
  12. Release the clips (1a) and radiator coolant inlet tube (1b).
    GC0194550Courtesy of CHRYSLER GROUP, LLC
  13. Remove the screw (1a) securing the outlet pipe from the turbocharger air cooling system radiator (1b).
    GC0193206Courtesy of CHRYSLER GROUP, LLC
  14. Open the quick coupling (1a) and disconnect the coolant outlet pipe from the radiator (1b).
    GC0195368Courtesy of CHRYSLER GROUP, LLC
  15. Open the quick coupling (1a) and disconnect the coolant outlet pipe from the turbocharger air cooling system radiator (1b).
    GC0193705Courtesy of CHRYSLER GROUP, LLC
  16. Remove the retaining screws of the radiator support flexible mountings.
    GC0195215Courtesy of CHRYSLER GROUP, LLC
  17. Remove the engine cooling radiator.
    GC0194496Courtesy of CHRYSLER GROUP, LLC
  18. Remove the radiator support flexible mounts.
    GC0193901Courtesy of CHRYSLER GROUP, LLC
  19. Release the retaining clips and remove the turbocharger air cooling system radiator.
    GC0195109Courtesy of CHRYSLER GROUP, LLC
  20. Release the lower retaining clips (1a) and remove the turbocharger air cooling system radiator (1b).
    GC0194974Courtesy of CHRYSLER GROUP, LLC
  21. Remove the screws (1a) and remove the lower air duct (1b).
    GC0193417Courtesy of CHRYSLER GROUP, LLC
  22. Release the clamps (1a) and remove the fan (1b) from the engine cooling radiator.
    GC0195424Courtesy of CHRYSLER GROUP, LLC
  23. If necessary, remove the lower radiator mount bolts and mount

INSTALLATION 

    NOTE:

    Check that there is a gap of 9 mm between the mounting bracket and the radiator.

  1. If removed, install the radiator mount and securely tighten the bolts.
  2. Position the fan on the engine cooling radiator and secure the clamps.
  3. Install the lower air duct and securely tighten the screw.
  4. Install the turbocharger air cooling system radiator and secure the lower retaining clips.
  5. Install the turbocharger air cooling system radiator and secure the retaining clips.
  6. Install the radiator support flexible mounts.
  7. Install the engine cooling radiator.
  8. Install the radiator support flexible mountings and securely tighten the retaining screws.
  9. Install the coolant outlet pipe to the turbocharger air cooling system and secure the quick coupling.
  10. Install the coolant outlet pipe to the radiator and secure the quick coupling.
  11. Install the outlet pipe from the turbocharger air cooling system radiator and securely tighten the screw.
  12. Install the cold air intake.
  13. Install the radiator coolant inlet tube and secure the clips.
  14. Connect the quick coupling for the coolant supply pipe to the turbocharger air cooling system radiator.
  15. Connect the quick coupling of the coolant supply pipe to the radiator.
  16. Connect the electrical connection for the fan and the wiring retaining clips on the radiator.
  17. Loosen the hose clip and Install the degassing pipe and hose clip to the turbocharger air cooling system radiator.
  18. Install the A/C condenser. Refer to CONDENSER, A/C, REMOVAL AND INSTALLATION .
  19. Install the turbocharger air inlet tube. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
  20. Install the air cleaner body. Refer to BODY, AIR CLEANER, REMOVAL AND INSTALLATION .
  21. Connect the negative battery cable.
  22. Fill the engine cooling system. Refer to DRAINING AND FILLING THE ENGINE COOLING SYSTEM  .
  23. Fill the turbocharger cooling system. Refer to DRAINING AND FILLING THE TURBOCHARGER COOLING SYSTEM  .
  24. Install the belly pan. Refer to BELLY PAN, ENGINE, REMOVAL AND INSTALLATION or BELLY PAN, REAR, REMOVAL AND INSTALLATION or BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION or BELLY PAN, SIDE, REMOVAL AND INSTALLATION .
  25. Remove the support and lower the vehicle.
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