LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling Fan >> 2.0L - Cooling System >> Engine >> Tube, Water Inlet >> Removal And Installation >> Water Pump Inlet Tube

Water Pump Inlet Tube

REMOVAL 

  1. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  2. Disconnect the negative battery cable.
  3. Remove the catalytic converter and catalytic converter mounting bracket. Refer to CONVERTER, CATALYTIC, REMOVAL AND INSTALLATION .
    GC0193379Courtesy of CHRYSLER GROUP, LLC
  4. Disconnect the quick connector (1) and remove the engine coolant inlet hose from the water pump inlet tube.
    GC0193314Courtesy of CHRYSLER GROUP, LLC
  5. Loosen the clamp (1) and remove the heat shield for the engine coolant outlet pipe from the EGR heat exchanger.
    GC0194078Courtesy of CHRYSLER GROUP, LLC
  6. Remove the screws (1) from the water pump inlet tube.
    GC0195135Courtesy of CHRYSLER GROUP, LLC
  7. Loosen the clamps (1a), remove the water pump inlet tube (1b) from the water pump and remove the coolant hoses (1c) from the water pump inlet tube.
    GC0195172Courtesy of CHRYSLER GROUP, LLC
  8. Remove the O-ring (1) from the water pump inlet tube.

INSTALLATION 

  1. Position the water pump inlet tube to the water pump with a NEW  O-ring, install the coolant hoses and tighten the clamps.
  2. Install and tighten the water pump inlet tube screws.
  3. Install the heat shield for the engine coolant outlet pipe to the EGR heat exchanger and tighten the clamp.
  4. Install the quick connector of the engine coolant inlet hose to the water pump inlet tube.
  5. Install the catalytic converter mounting bracket and catalytic converter. Refer to CONVERTER, CATALYTIC, REMOVAL AND INSTALLATION .
  6. Fill the cooling system. Refer to DRAINING AND FILLING THE ENGINE COOLING SYSTEM  .
  7. Connect the negative battery cable.
  8. Remove the support and lower the vehicle.