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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling Fan >> 2.0L - Cooling System >> Turbocharger System >> Hoses, Coolant >> Removal And Installation >> Air Box/Heat EXCHANGER Unit Water Input 3-Way Connector

Air Box/Heat EXCHANGER Unit Water Input 3-Way Connector

REMOVAL 

  1. Disconnect and isolate the negative battery cable.
  2. Drain the turbocharger cooling system. Refer to DRAINING AND FILLING THE TURBOCHARGER COOLING SYSTEM  .
  3. Remove the intake air tube. Refer to TUBE, INTAKE AIR, REMOVAL AND INSTALLATION .
    GC0193073Courtesy of CHRYSLER GROUP, LLC
  4. Disconnect the charge air water cooler coolant temperature sensor wire harness connector (1).
  5. Remove the coolant hose quick connector (2).
    GC0194507Courtesy of CHRYSLER GROUP, LLC
  6. Remove the clamp and engine coolant hose (1).
  7. Remove the three-way fitting bolt (2).
    GC0194863Courtesy of CHRYSLER GROUP, LLC
  8. Remove clip (1a) and the three-way fitting (1b).
    GC0193851Courtesy of CHRYSLER GROUP, LLC
  9. Lift the locking clip (1a), and remove the charge air water cooler coolant temperature sensor (1b) complete with O-ring (1c).

INSTALLATION 

  1. Install the charge air water cooler coolant temperature sensor complete with O-ring and secure the locking clip.
  2. Install the three-way fitting and clamp.
  3. Install the three-way fitting bolt and securely tighten.
  4. Install the engine coolant hose and clamp.
  5. Install the coolant hose quick connector.
  6. Connect the charge air water cooler coolant temperature sensor wire harness connector.
  7. Install the intake air tube. Refer to TUBE, INTAKE AIR, REMOVAL AND INSTALLATION .
  8. Fill the turbocharger cooling system. Refer to DRAINING AND FILLING THE TURBOCHARGER COOLING SYSTEM  .
  9. Connect the negative battery cable.