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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Electrical >> Body Electrical >> Battery System (Service Information) >> Cables, Battery >> Removal And Installation >> Battery To PDC

Battery To PDC

REMOVAL 

  1. Disconnect and isolate the negative battery cable.
  2. Remove the rear belly pan. Refer to BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION .
  3. Remove the right side front lamp unit. Refer to UNIT, FRONT LAMP, REMOVAL AND INSTALLATION .
    GC0198494Courtesy of CHRYSLER GROUP, LLC
  4. On the battery, loosen the nut (1a) and remove the terminal (1b).
  5. Remove the bulkhead seal (2a) from the bulkhead.
    GC0197943Courtesy of CHRYSLER GROUP, LLC
  6. Release the battery cable (1a) from the cable retaining clips (1b) in the right rear wheel arch.
  7. Release the bulkhead (1c) seal.
    GC0198283Courtesy of CHRYSLER GROUP, LLC
  8. Position a suitable hydraulic lift with suitable brackets under the fuel tank (1a).
  9. Remove the four screws (2a) securing the fuel tank (1a).
  10. Using the hydraulic lift, lower the fuel tank (1a) with support brackets until it rests on the exhaust pipes.
    GC0198290Courtesy of CHRYSLER GROUP, LLC
  11. Release the cable retainers (1a) in the fuel tank area (1b).
    GC0197823Courtesy of CHRYSLER GROUP, LLC
  12. Release the cable retainers (1a) in the underbody area.
    GC0198329Courtesy of CHRYSLER GROUP, LLC
  13. Release the cable retainers (1a) in the right front wheel arch area.
    GC0197938Courtesy of CHRYSLER GROUP, LLC
  14. Lower the vehicle.
  15. Remove the Power Distribution Center (PDC) cover (1a) by releasing the four retainers (1b) on the right side of the engine compartment.
    GC0197998Courtesy of CHRYSLER GROUP, LLC
  16. Remove the nut (1a) and the cable (1b) from the PDC.

INSTALLATION 

  1. Inspect the cable from the battery to the battery terminal fuse for damage and that the individual wires are correctly fastened to the connections. If necessary, carry out appropriate continuity tests.
    GC0197841Courtesy of CHRYSLER GROUP, LLC
  2. Position the cable (1a) on the PDC and tighten the nut (1b) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
    GC0197536Courtesy of CHRYSLER GROUP, LLC
  3. Position the PDC cover (1a) and attach all four retainers (1b).
    GC0198167Courtesy of CHRYSLER GROUP, LLC
  4. Install the cable in the retainers (1a) located in the right front wheel arch area.
    GC0197532Courtesy of CHRYSLER GROUP, LLC
  5. 1. Install the cable in the retainers (1a) located in the underbody area.
    GC0193288Courtesy of CHRYSLER GROUP, LLC
  6. Install the cable in the retainers (1a) located in the fuel tank area.
    GC0198387Courtesy of CHRYSLER GROUP, LLC
  7. Using the hydraulic lift with suitable brackets, lift the fuel tank (1a) with the support brackets until it is in aligned.
  8. Fasten the screws (2a) securing the fuel tank (1a) and tighten them to the. Refer to TECHNICAL SPECIFICATIONS .
  9. Remove the hydraulic lift.
    GC0198021Courtesy of CHRYSLER GROUP, LLC
  10. Install the cable (1a) in the retainers (1b) located in the right rear wheel arch.
  11. Install the bulkhead seal (1c).
    GC0197720Courtesy of CHRYSLER GROUP, LLC
  12. Install the cable bulkhead seal (1a).
  13. 2. On the battery, connect the cable terminal (2a) and then tighten the nut (2b) to the. Refer to TECHNICAL SPECIFICATIONS .
  14. Refer to UNIT, FRONT LAMP, REMOVAL AND INSTALLATION .
  15. Install the rear belly pan. Refer to BELLY PAN, REAR SUSPENSION, REMOVAL AND INSTALLATION .
  16. Connect the negative battery cable.