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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Base Brakes (Service Information) >> Hydraulic/Mechanical >> Pads, Brake, Front >> Removal And Installation >> Base >> Removal

Removal And Installation: Base: Removal

  1. Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .
  2. Disconnect and isolate the negative battery cable.
  3. Remove tire and wheel assembly. Refer to REMOVAL AND INSTALLATION .
  4. Open the cap on the brake fluid reservoir and check the fluid level.
    NOTE:

    The piston retraction operations described here below will increase the brake fluid level in the reservoir. Make sure the fluid level does not cause leakage.

    GC0194889Courtesy of CHRYSLER GROUP, LLC
  5. Disengage the wheel speed sensor (1) from the retaining bracket (2b).
  6. Remove the mounting bolts (2a) securing the bracket (2b) to the knuckle.
    GC0193381Courtesy of CHRYSLER GROUP, LLC
  7. Disconnect the brake pad wear sensor electrical harness connector (1).
  8. Cut the zip tie (2) and release the connector from the support bracket.
  9. Using a suitable punch, retract and remove the pad retaining pins (3).
    GC0194629Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Caliper pistons must be retracted to allow removal of the worn pads and then inserting the new ones.

  10. Retract the pistons from the brake caliper using a retractor or other suitable tool pressing on the worn pads.
  11. Remove the brake caliper to knuckle mounting bolts (1a) and remove the brake caliper (1b) complete with pads.
    GC0194143Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    If the pads are stuck to the pistons, use a suitable tool to extract the pads from the caliper. Be careful not to damage the pistons and the dust boots.

  12. Remove the outer brake pad (1), complete with plate.
    GC0193596Courtesy of CHRYSLER GROUP, LLC
  13. Remove the inner brake pad (1), complete with plate and brake pad wear sensor.
    GC0195305Courtesy of CHRYSLER GROUP, LLC
  14. Remove the brake caliper retaining clip (1).