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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Base Brakes (Service Information) >> Hydraulic/Mechanical >> Pedal(S), Brake And/Or Accelerator >> Removal And Installation >> Removal And Installation >> Installation

Removal And Installation: Installation

  1. Check that the brake pedal is not damaged.
    GC0193785Courtesy of CHRYSLER GROUP, LLC
  2. If removed, position the brake pedal (1a); if needed, lubricate the bushings with appropriate grease.
  3. Insert the pin (2a) in its housing and apply the retaining clip (2b).
    NOTE:

    When fitting the pedal, turn the IBS control unit pushrod towards the special housing under the brake pedal.

    GC0193247Courtesy of CHRYSLER GROUP, LLC
  4. Position the pedal unit in place in the vehicle.
    NOTE:

    Tighten the mounting nuts (2a) in a criss cross pattern.

  5. Install NEW  pedal assembly to Integrated Control Unit (ICU) mounting nuts and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS  .
    GC0195127Courtesy of CHRYSLER GROUP, LLC
    NOTE:

    Lubricate the retaining device and IBS control unit pushrod with suitable grease.

    NOTE:

    Position the cup before inserting the retaining device in the brake pedal.

  6. Position the cup.
  7. Insert the NEW  retaining device in the brake pedal (1), engaging the side clips.
  8. Connect the IBS control unit pushrod to the brake pedal by pressing it until the pushrod engages the retaining device.
  9. Install the right front floor outlet. Refer to OUTLET, AIR, REMOVAL AND INSTALLATION .
  10. Connect the negative battery cable.