Auxiliary Transmission Fluid Cooler: Installation

NOTE: Prior to installing the fluid cooler, flush the transmission cooler lines.

Flush the transmission cooler lines. For additional information, refer to TRANSMISSION FLUID COOLER TUBES - BACKFLUSHING & CLEANING .
Position the fluid cooler in the vehicle.

Fig 1: Identifying Transmission Fluid Cooler
Courtesy of FORD MOTOR CO.
Install the bolts retaining the fluid cooler to the core support.

Fig 2: Tightening Transmission Fluid Cooler Bolts
Courtesy of FORD MOTOR CO.
Install the upper radiator mounts and bolts.

Fig 3: Installing Upper Radiator Mount Bolts
Courtesy of FORD MOTOR CO.
Connect the power steering lines to the fluid cooler.

Fig 4: Connecting Power Steering Lines
Courtesy of FORD MOTOR CO.
Connect the fluid cooler inlet tube and the fluid cooler outlet tube to the fluid cooler.

Fig 5: Connecting Fluid Cooler Inlet Tube & Fluid Cooler Outlet Tube
Courtesy of FORD MOTOR CO.

NOTE: If the vehicle was not equipped with a fluid filter, install a fluid filter service kit (7B155). Follow the instructions supplied in the kit. If the vehicle was equipped with a fluid filter, install a new filter (7B155).

Fig 6: Identifying Inline Transmission Fluid Filter

Courtesy of FORD MOTOR CO.

Install a new inline transmission fluid filter kit or filter.
Fill the power steering reservoir to the correct level with the specified fluid. Do not crank or start the engine at this time.
Install the air filter assembly.
Install the battery. For additional information, refer to BATTERY, MOUNTING & CABLES .
Fill the transmission to the correct level with the specified fluid. Inspect for leaks. For additional information, refer to CHECKING FLUID LEVEL .
- Use MERCON© V Automatic Transmission fluid XT-5-QM or equivalent meeting MERCON© V specification.
Complete the power steering system fill procedure.
Install the radiator cover.

Fig 7: Identifying Radiator Cover
Courtesy of FORD MOTOR CO.