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Home >> Alfa Romeo >> 2019 >> Giulia Base, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (2.9L - Cooling System) >> Engine >> Pump, Water >> Removal And Installation >> Turbocharger Charge Air Water Cooler Water Pump

Turbocharger Charge Air Water Cooler Water Pump

WARNING: This page is about a different variant/trim than selected.

REMOVAL 

  1. Disconnect and isolate the negative battery cable.
  2. Drain the turbocharger charge air water cooling system. Refer to DRAINING AND FILLING THE TURBOCHARGER COOLING SYSTEM  .
    GC0197451Courtesy of CHRYSLER GROUP, LLC
  3. Release the clips and remove the quick connectors (1) of the coolant supply hoses to the charge air water coolers.
    GC0198214Courtesy of CHRYSLER GROUP, LLC
  4. Disconnect the coolant temperature sensor wire harness connector (1).
    GC0198146Courtesy of CHRYSLER GROUP, LLC
  5. Remove the quick connector (1) of the turbocharger charge air water cooler water pump.
    GC0198261Courtesy of CHRYSLER GROUP, LLC
  6. Disconnect the turbocharger charge air water cooler water pump wire harness connector (1).
    GC0080069Courtesy of CHRYSLER GROUP, LLC
  7. Remove the bolts (1) securing the turbocharger charge air water cooler water pump support bracket.
    GC0080070Courtesy of CHRYSLER GROUP, LLC
  8. Remove the bolt (1a), the bracket (1b), and turbocharger charge air water cooler water pump (1c) complete with hoses.
    GC0080071Courtesy of CHRYSLER GROUP, LLC
  9. Release the clamp (1) and remove the inlet hose from the turbocharger charge air water cooler water pump.
  10. Release the clamp (2) and remove the supply hoses to the turbocharger charge air water cooler water pump.

INSTALLATION 

  1. Install the supply hoses to the turbocharger charge air water cooler water pump and tighten the clamp.
  2. Install the inlet pipe to the turbocharger charge air water cooler water pump and tighten the clamp.
  3. Install the turbocharger charge air water cooler water pump complete with hoses, bracket, and securely tighten the bolt.
  4. Install the turbocharger charge air water cooler water pump support bracket, bolts and securely tighten the bolts.
  5. Connect the turbocharger charge air water cooler water pump wire harness connector.
  6. Install the quick connector for the turbocharger charge air water cooler water pump.
  7. Connect the coolant temperature sensor wire harness connector
  8. Install the quick connector for the coolant supply hoses to the charge air water coolers.
  9. Fill the turbocharger cooling system. Refer to DRAINING AND FILLING THE TURBOCHARGER COOLING SYSTEM  .
  10. Connect the negative battery cable.