Diagnostic Test
WARNING: This page is about a different variant/trim than selected.
- CHECK FOR AN ACTIVE DTC
- Start the engine and allow it to idle.
- With the scan tool, read DTCs and record on the repair order.
Is the DTC active or pending?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
- CHECK FOR OTHER DTCS
- CHECK THE (T753) IGNITION CRANK SENSE CIRCUIT FOR A SHORT TO GROUND
- Turn the ignition off.
- Disconnect the PDC harness connector.
- Disconnect the PCM-1 C2 harness connector.
- Check for continuity between ground and the (T753) Ignition Crank Sense circuit at the PDC harness connector.
Is there continuity between ground and the (T753) Ignition Crank Sense circuit?
Yes
- Repair the (T753) Ignition Crank Sense circuit for a short to ground.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 4
- CHECK THE (T753) IGNITION CRANK SENSE CIRCUIT FOR AN OPEN/HIGH RESISTANCE
- Measure the resistance of the (T753) Ignition Crank Sense circuit between the PDC harness connector and the PCM-1 harness connector.
Is the resistance below 3.0 Ohms?
Yes
- Go To 5
No
- Repair the (T753) Ignition Crank Sense circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- Measure the resistance of the (T753) Ignition Crank Sense circuit between the PDC harness connector and the PCM-1 harness connector.
- CHECK THE IGNITION CRANK SENSE CIRCUIT BETWEEN STARTER RELAY 2 AND THE PDC CONNECTOR FOR AN OPEN/HIGH RESISTANCE
- Reconnect the PDC harness connector.
- Remove Starter Relay 2 from the PDC.
- Measure the resistance between the Starter Relay 2 connector (terminal 87) and the (T753) Ignition Crank Sense circuit at the PCM-1 harness connector.
Is the resistance below 3.0 Ohms?
Yes
- Go To 6
No
- Check all the fuses for a blown fuse. If a fuse is blown, replace the fuse and retest. If the fuses are good, replace the PDC in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE INTERNAL CIRCUIT BETWEEN STARTER RELAY 1 AND STARTER RELAY 2 FOR AN OPEN/HIGH RESISTANCE
- Remove Starter Relay 1 from the PDC.
- Measure the resistance between Starter Relay 1 connector (terminal 87) and Starter Relay 2 (terminal 30).
Is the resistance below 3.0 Ohms?
Yes
- Go To 7
No
- Replace the PDC in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK THE BATTERY SUPPLY TO STARTER RELAY 1 FOR AN OPEN/HIGH RESISTANCE
- Turn the ignition on.
- Using a 12-volt test light connected to ground, probe the battery supply to the Starter Relay 1 connector (terminal 30).NOTE:
Compare the brightness to that of a connection direct to battery.
Is the test light illuminated and bright?
Yes
- Go To 8
No
- Check for any blown fuses. If the fuses are good, replace the PDC in accordance with the Service Information.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
- CHECK STARTER RELAY 1 FOR PROPER OPERATION
- Turn the ignition off.
- Reconnect the PCM-1 C2 harness connector.
- Reinstall Starter Relay 1.
- Replace Starter Relay 2 with a known good relay.
- Turn the ignition on.
- With the scan tool, erase DTCs.
- Attempt to perform a key start of the engine.
- With the scan tool, read DTCs.
Did the DTC return as active or pending?
Yes
- Replace the Starter Relay 1.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 9
- CHECK STARTER RELAY 2 FOR PROPER OPERATION
- Turn the ignition off.
- Reinstall Starter Relay 2.
- Replace Starter Relay 1 with a known good relay.
- Turn the ignition on.
- With the scan tool, erase DTCs.
- Attempt to perform a key start of the engine.
- With the scan tool, read DTCs.
Did the DTC return as active or pending?
Yes
- Replace the Starter Relay 2.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 10
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all PCM-1 harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Check for spread terminals and verify proper terminal tension.
Repair any conditions that are found.
- Connect all PCM-1 harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Connect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Connect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Test drive or operate the vehicle in accordance with the when monitored and set conditions.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Replace and program the Powertrain Control Module 1 (PCM-1) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .